• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

Sansui 1000A Static popping

I bought a 1000A. Just replaced ALL the electrolytics, oil caps and a few others. New diodes. Works and sounds great except when playing it will make random popping noises every minute or so. I tried wiggling all the switches and the control pots are cleaned but can't seem to find out whats doing it. Any suggestions?
 
I bought a 1000A. Just replaced ALL the electrolytics, oil caps and a few others. New diodes. Works and sounds great except when playing it will make random popping noises every minute or so. I tried wiggling all the switches and the control pots are cleaned but can't seem to find out whats doing it. Any suggestions?
A few questions
-Turn on the amp and open the vol. Without any input.. noise is still there?
-Turn on the amp and Volume at minimum...........................noise is still there؟
 
Hi jwags81818,
Excellent, but a lot of work.
Sometimes you can tighten the pin, or that pin can be removed and a new one installed. Depends on the socket. Examine the one you removed for future reference.

Glad you found it.
 
I am not even certain it was the socket. But I had a nice new one sitting in my parts inventory so I replaced it and the resistors connected to it. Everything has nice shiny solder joints and has been playing all morning without a single pop. After replacing 85 components this was a small job.
 
Had a similar socket failure on a 1000a a couple of years ago. I had replaced all the electrolytics and oil caps and it now belongs to another person. He had a similar noise issue and I offered to look at it. Tapping things found the location but resoldering the connections, replacing a couple of questionable components and cleaning/retensioning the socket had no effect. Finally replaced the socket and all was well. The sockets that Sansui used may have been of a prone to a long term degradation more than others.
 
Nope. Tube sockets are typically made in a similar fashion by most. Sansui bought from standard suppliers. Tube sockets may have common failures, and even a drop of water in one pin long ago can ruin that contact, or allow tracking between pins.

This type of failure is not uncommon at all. It happens with equipment from all over the world. Nothing unique to Sansui.
 
2402461-6bed8550-sansui-1000a-stereo-tube-receiver.jpg
 
  • Like
Reactions: soulmerchant
I restored a PM-2020, nice quality. Working on an AU-111 and have done others. Again, nice quality. Do they have areas they could do better? Yup.
Want to see something not well made? Pioneer tube units. I'm sure there are others.

Sansui did not make the tube sockets, neither did Fisher or anyone else. The parts manufacturers made the parts, including switches and sockets, controls. I have not seen any abnormally high numbers of socket problems with Sansui, Pioneer or Fisher or anyone else.
 
I'll agree that these old sets are difficult to service. But this and other Sansui models are no worse then other contemporary sets. Eico, Fisher and many other sets are a jungle. One nasty surprise I had was the very early PM-2020 had shielded wire that was decaying and shorting intermittently. I had to replace all of it using RG-174, every single run. That was after I had it rebuilt, fun.

What is nice is that modern components are smaller as a rule, so it is neater and more open once rebuilt. I see you used radial capacitors. I always use the original axial leaded parts so the parts install in the same positions.

About the only simple construction is in a straight power amplifier. Compared to a PCB based unit, these are a nightmare to work on! Very, very time consuming.