Rockford Fosgate P1000X1D stuck in protect

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Hi!

I'm working on a RF P1000X1D. It got two yellow LED's and two red LED's.
Both yellow LED's are lit when remote is connected. According to the manual RED is power OK and yellow is protect 😱.

Now, this amp came in with missing +15V on all TL072's (pin 8). Only 4.4VDC were to be found. This was due to a loose winding on the power transformer (T1) providing power to D5 and D7.

After repairing this and assembling the amp, being certain that this was the only and major culprit, exactly the same behaviour shows up: no sound, yellow LED's.. 🙁

Rail Voltage 69.5VDC and no shorted or bad output FET's.

This amp has only 4 pcs output FET's and 2 pcs switching-FET's for the transformer. It also only have ONE rectifier diode (63CTQ100) for the rail Voltage. There isn't any diodes creating negative rail Voltage. Seems car negative ground is used all over.

I'm a bit lost in this design and was wondering if anyone has got a service manual or circuit diagram for this amp (or equivalent)?
 
Some Rockford amps have flyback power supplies instead of push-pull power supplies. This may be one.

If it has only one rail, it's likely a full-bridge design. These typically use two driver ICs and when it's operating, the DC on both speaker terminals will be 1/2 rail voltage.

I nave no definitive information on this amp. I haven't seen one and don't have the diagram for it.
 
Hi, again!

I now got my hands on the schematics for this amp! 🙂

I've done some measuring and all supply voltages seems OK (although what should be a 15V output from Q9 (BCP53) only reads 12.33V).

I'm now feeding RCA inputs with a 400Hz sine wave signal and traced that all the way to IC10 (TL072) pin 3 and 5 in the output stage.

Signal passes even the EQ-board, so adjusting gain control for instance will now affect the amplitude on pins 3 and 5 at IC10.

IC10 has 36VDC between its supply input pins 4 and 8.

NO signal are output from pin 1 and 7 though!

So I did replace IC10 with a new identical TL072C - no difference.. :-(

Does anyone want to have a look at the schematics I've got?
My brain still won't cope with this design.. S-)

If anyone could help me proceed with what to check next, I'll be grateful!
 
This can be in protect mode for several reasons, most likely a DC offset on the output stage or excess current drawn.
Check for a square wave of rail to rail on L101 ans L201. It should be symmetrical, if not check the output fets and Lo/Hi side drivers. The driver chips should be oscillating and working with pins 14 and 10 driving. Remove one of the amplifier supplies to isolate eachamplifier. If excess current is drawn, removing the FETs will show the issue. Be careful as capacitive scope leads may effect the wave formation and lead you up the wrong path. Don't look too deeply into the issue, skirt around the problem applying a methodic system of looking at the fault. It is only a few transistors and will not be too complicated in the end.
 
Yellow LED still lit.
DC voltage across ZD1=7.35
Rail voltage (cathode D12)=69.5
Voltage cathode ZD12=32.7

DC voltage IC10:
Pin1=13.32
Pin2=26.57
Pin3=26.01
Pin4=12.05
Pin5=26.02
Pin6=26.59
Pin7=13.34
Pin8=48.5

DC voltage IC17:
Pin1=6.44
Pin2=6.44
Pin3=8.3
Pin4=4.14
Pin5=6.62
Pin6=11.89
Pin7=2.591
Pin8=2.591
Pin9=3.35
Pin10=1.89
Pin11=1.441
Pin12=0.00
Pin13=1.262
Pin14=6.44
 
I do not.

IC14:
Between 9 and 10 I got approx 3MOhm
Between 9 and 11 I got approx 14kOhm
Between 10 and 11 I got approx 300kOhm
Between 13 and 14 I got approx 19kOhm
Between 13 and 15 I got approx 11MOhm
Between 14 and 15 I got approx 11MOhm

IC15:
Between 9 and 10 I got approx 3MOhm
Between 9 and 11 I got approx 14kOhm
Between 10 and 11 I got approx 300kOhm
Between 13 and 14 I got approx 19kOhm
Between 13 and 15 I got approx 9MOhm
Between 14 and 15 I got approx 9MOhm
 
I've seen this type of IC fail and cause an amp go into protect but that doesn't appear to be the case here.

What is the DC voltage measured directly across the B+ and ground terminals?

It appears that the LM339 pin 11 should be higher. This appears to monitor the DC input voltage.

If it's 11v or higher, post the DC voltage on both ends of D23 (black probe on ground).
 
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