QUAD 405 transformer polymer breakdown

I recently got a Quad 405. Unit looks fine. It appears to have plaster side plates. Damaged at corners.
On opening unit the grey transformer polymer had run all over the inside of circuitry. See photos.
The front heat sink fins are not painted. Look like a natural Aluminum finish.

Has anyone seen this before in the 405’s. Could this be a fake unit?
 

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You need a steel angle bracket to mount a toroidal transformer, a bracket the size of the transformer case, a 300Va toroid will fit easily in the space available. I have handled hundreds of 405s and never seen the filing run out. where are you located, I may have a bracket.
 
Yes you need a 300VA toroid with two 35V secondaries and whatever primary windings suit your mains. They're surprisingly inexpensive, $$ not $$$. Usual suppliers have them. You don't need a kit for RCA sockets. Just buy two small ones and make a couple of holes and run a short length of shielded stereo cable from the DIN socket. If possible, use sockets that don't self-ground, as it mucks up the earth lift on the PCBs. Ditto banana plugs. Just buy whatever you like and fit into the same holes. You'll have to remove one PSU cap to get access, which gives you the chance to replace both.

I have a suitable toroid mounting bracket too, but shipping will be from Australia in my case.

EJP
 
+1 on never ever seen such a mess, even less in a Quad.

Maybe some desperate user dunked transformer in a completely inadequate "varnish"?
Or worse: poured it inside from an open can without disassembly?

Maybe he didn´t read instructions and forgot to add hardener?

Horrified by what I see.
Not necessarily overheated > molten away, might be a VERY sloppy user job.

UGH!!!!!!!
 
When Heathkit started offering impressive kits for everything, from Lab instruments to amplifiers to Ham Radio to computers to even Dalek type robots,
BookReaderImages.php


of course they offered help to assemblers, including "if you can´t. send us your partially assembled project and we´ll finish it for a fixed fee" .... which created TONS of "horror stories".
A famous one was:
"instructions stated: cement diode to case, (which I find self explanatory) ... user proceeded to fill case with cement ... Portland cement that is" 😱
I guess here user tried to "pot transformer" .... maybe he found it too troublesome to remove and dunk it in a varnish can so he "did it in place".

Easy to see the "spiderwebs" created when pouring a thick liquid from a can.
 
Yes you need a 300VA toroid with two 35V secondaries and whatever primary windings suit your mains. They're surprisingly inexpensive, $$ not $$$. Usual suppliers have them. You don't need a kit for RCA sockets. Just buy two small ones and make a couple of holes and run a short length of shielded stereo cable from the DIN socket. If possible, use sockets that don't self-ground, as it mucks up the earth lift on the PCBs. Ditto banana plugs. Just buy whatever you like and fit into the same holes. You'll have to remove one PSU cap to get access, which gives you the chance to replace both.

I have a suitable toroid mounting bracket too, but shipping will be from Australia in my case.

EJP
What do you need $ to send me the bracket?
 
+1 on never ever seen such a mess, even less in a Quad.

Maybe some desperate user dunked transformer in a completely inadequate "varnish"?
Or worse: poured it inside from an open can without disassembly?

Maybe he didn´t read instructions and forgot to add hardener?

Horrified by what I see.
Not necessarily overheated > molten away, might be a VERY sloppy user job.

UGH!!!!!!!
I have been in communication with Rob Flain Service Manager of the full ISG group that now owns Quad. Based on my pictures he commented that this was a genuine Quad and early 405 units had Ceramic sides. He suspected exposure to an over heated environment. Though he stated that he had NEVER seen such a meltdown.

This unit was shipped through US postal service. Almost zero buffer packaging. (Plain stupid) It came from Miami to Austin in the extreme heat of August. None of these USPS warehouses or trucks are temperature controlled. I filed a complaint and a claim. They immediately sent me a $100 check (standard max insurance limit if additional insurance is not purchased)

The reason I know this meltdown occurred during transportation is because I saw the insides prior to shipping.

Changing the transformer will be a very messy job. Took me trying 6 different solvents to get it off my fingers and the front top of heat sink.