• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

Output Transformer insertion/power losses

For some OTL power supply transformers it was better to wind the secondary winding first and the primary over the secondary to get lower dc values on the secondary winding. This could be done also on output transformers if they are wound in this way.
 
Not the exact point. But two other points:

1. When you interleave an audio transformer, the MLT (Mean turn length) is distributed across the primary and secondary. In a few words, they share the same Rdc fate.

2. The transformer working as a whole, its losses depend of the whole primary and secondary combined. So if you put a primary as lowest layer, an upper secondary layer will suffer.

There are other reasons that make sense to do it when it comes to power transformer - optimizing losses per surface area for example, tweaking with the wires you have in stock. It makes to place the more lossy layers at the bottom to compensate. In some applications, it also makes sense to place the secondary first, if primary wire is fragile and needs to be protected from thick wire secondary pressure. In power transformers, one studies transformer cooling carefully as well.
 
Last edited: