Output Filter Temp Concern

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Hi,

I'm just new here and I wanted to ask questions regarding my concern in my amplifier. I'm using TDA8950 as my power amp, my question is is it normal
that the temperature on the output filter goes up to 85degC?

The jetmelt melting point is around 85degC. There's no problem in the resistor / other components. Resistance didn't change a bit. But there are instances that I can hear sweeping noise(low-high freq) during stand-by.

https://s25.postimg.org/y3hytizkf/Amp_Output.jpg

Hoping for your insights on this.
 
Not at all familiar with the Class D amps, but my suspicion from what you have said is that you have an oscillation. If you have (or have access to) an oscilloscope I would check the output for high frequency oscillations.

Tony.
 
Not at all familiar with the Class D amps, but my suspicion from what you have said is that you have an oscillation. If you have (or have access to) an oscilloscope I would check the output for high frequency oscillations.

Tony.

Hi Sir Tony,

I have 8 sample boards but only 3 of them have that specific stand-by noise. And ofcouse all of them have same output filter condition (melted silicon adhesive).
 
The noise was certainly one of the things that led me to the conclusion of oscillations, the lack of noise on some of the boards may not exclude it as a possibility either.

I've had output zobel resistors go up in smoke when an oscillation occurred in my class AB amp. a low level one I'm guessing could cause heating..

Perhaps you could post a schematic showing the configuration and values of the output filter.

Tony.
 
OK I think I'll leave this for someone else, as that filter appears a bit strange to me (maybe normal for Class D) and is out of my range of experience!

I had been assuming it was the resistors that were getting hot, but on looking at the schematic I'm now wondering if it is the 680nF or 100nF caps??

Tony.
 
On the picture C206,207 cannot be seen, but I suspect they are ceramic capacitors. The designer wanted them to form a low pass filer with corner freq below switching freq, but instead of they started to resonate exactly at switching freq, this way output ripple was increased to a level that fried the resistor. The cause of bad resonance freq can be: decreased capacitance due to bad quality (bias voltage dependency), placement mistake, or wrong (less) switching freq.

Solution: mount C207B(C206B) also, let it be a poliethilene type.
 
What I don't get is why there is a 100nF cap in parallel with the 100nf -10 ohm series combo... Also jumper 2001 seems to basically short out the top half of the amp...

My basic level of electronics knowledge says that most of the current will flow through the 100nf cap bypassing the higher resistance path provided by the same value cap with 10 ohms in series....

Tony.
 
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