noise - dynamat?

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Hey kiddies-
I've been reading on here and plan on building my own projector whenever I get some bankroll but I have a question/suggestion -- From what I gather, it seems like these projectors would produce a fair amount of noise. Those of you that have made one - is that the case? Is it bothersome? I know the OHP's we used in class in High school were very loud and I couldn't imagine having that noise in the room when I'm trying to watch a flick. My xbox was kind of loud so I took the case apart and put dynamat inside the case and that brought the volume down a few dB to a more acceptable humm. Has anyone attempted this with a projector or would it work? Would there be problems with the heat from a bulb and the tar? Am I completely off my rocker?
~Jason
 
From a recent [H]ardforum thread :

Posted by Redhalo
Posted by Qdemn7
If you're looking for products specifially designed for a PC that works well, then you wat AcoustiPack. Other sound reducers, like Sonex, or Auralex, are generally a minimum thickness of 2" and would take up to much room in your case. If you have a problem with vibration then a good solution is Sorbothane. I'm using both in my new Gaming Bomb II case I'm putting together.

The paper stuff like AcoustiPack hardley seems to do anything by every review I've read. It's the same stuff as for cars. There's reason that 2" thick stuff is used in professional recording studios. But you should be able to come up with a creative solution rather than pay for the pro foam.
Also, Dynamat smells.
Use thick, dense foam, ideally in the peaks/valleys shape.

Try to find something that doesn't burn easily(I see this being a major hazard if you line the area near the bulb)

Also, make fan shrouds - 3" elevated pieces of wood w/ foam on them that are 2-3" wider than the fan itself. These are supposedly quite effective.

Before you do any of this, though, see how loud your PJ is - using two or three 120mm quiet case fans running on half the normal voltage should be virtually silent in the first place.
 
awesome. thanks for the feedback. I hadn't considered the heating plus the smell of the dynamat effect. that could have disasterous implications:hot: ! Do you guys splurge on the nice "phantom quiet" 120mm fans or just use regular cheapo run of the mill 120mm case fans?
~J
 
Get cheap sleeve bearing if you're willing to replace them every 6-12 months, cheap ball bearing if you're willing to tolerate slightly more noise.

Sleeve bearings have a much lower life expectancy, and ramp up in noise as they die(The deathknell, while it MAY last you at least a year more, is horrendously loud/uneven), whereas ball bearings start out louder, and stay there.
 
The deathknell, while it MAY last you at least a year more, is horrendously loud/uneven

You know you can oil and grease fans...........

A typical well looked after sleave bearing fan will last upto 4 years silently, but you have to oil or grease them every 6 months, (grease longer). Ball bearing fans are silent when greased.


Trev🙂
 
fan mounting

I mounted a 120 VAC 65 CFM fan directly on my plywood PJ box, and it made a sounding board. Just like the difference between strumming an electric guitar with the power off versus strumming an acoustic guitar. It was so loud you could hear it from the other side of the house!

So then I mounted my fan on a piece of aluminum plate cut to give me a 1" lip all around. I wrapped that aluminum in 3/8" high density foam and cut some aluminum angle extrusion to clamp that against the wall of the box. Much much quieter! (The foam is from a $1 piece of pipe insulation from the home improvement store.)

So if your fan runs much quieter in your hand than it does mounted in your box, you can gain a lot by working on the mounting.
 
fan mounting

I was think about doing something like that, but I thought the mounting bolts would conduct the sound just as well as solid mounting. So I came up with a design with nothing but foam between the aluminum plate the fan is mounted on, and the wall of the box. A cross bar at the top and bottom each hold another piece of foam against that aluminum plate to clamp it to the wall of the box. So nothing that vibrates is connected to the box.

Normally, this is all inside an air duct. I removed the front piece to take the photo.
 

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