I'm reviving a dummy load project that I started a few years ago, but was delayed by the high cost of the switch. Originally I came up with a 4 pole switch, but I think it can be done with a 3 pole switch.
I'd like to have it be 3 position, 4, 8 and 16 ohm.
Who makes a switch with this logic?
I'd like to have it be 3 position, 4, 8 and 16 ohm.
Who makes a switch with this logic?
The switch would also have to be a "break-before-make" type.
Otherwise, a potential problem with your circuit is that if you are in the 4-ohm position, and then you switch to the 8-ohm position, and SW3 closes before SW1 or SW2 opens there will be a momentary short circuit.
Same thing happens when going the other way too.
Some amps may not like this if the switch is operated while the amp is being driven.
I built a dummy load with no switch - just two binding posts for each resistor and configure it with stacking banana plug jumpers.
Otherwise, a potential problem with your circuit is that if you are in the 4-ohm position, and then you switch to the 8-ohm position, and SW3 closes before SW1 or SW2 opens there will be a momentary short circuit.
Same thing happens when going the other way too.
Some amps may not like this if the switch is operated while the amp is being driven.
I built a dummy load with no switch - just two binding posts for each resistor and configure it with stacking banana plug jumpers.
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I realized that I could do it with three switches, but I wanted to make this new load more "idiot-proof" as I fade off, mentally into the sunset. LOL
My current load only does 8 & 4 ohms.
I've got most of the parts to build the new load, but that switch is a tough one to find.
My current load only does 8 & 4 ohms.
I've got most of the parts to build the new load, but that switch is a tough one to find.
Here's what I did with four 100 Watt 8 ohm resistors to get:
1) 2 Ohm - one channel @ 400W
2) 4 Ohm - two channels @ 200W each
3) 8 Ohm - four channels @ 100w each
4) 16 Ohm - two channels @ 200W each
There are other combo's but these are enough fro me.
Lately I've been building multi channel amps and having a load with four identical channels has been great.
1) 2 Ohm - one channel @ 400W
2) 4 Ohm - two channels @ 200W each
3) 8 Ohm - four channels @ 100w each
4) 16 Ohm - two channels @ 200W each
There are other combo's but these are enough fro me.
Lately I've been building multi channel amps and having a load with four identical channels has been great.
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Attachments
If you don't mind using a rotary switch, this one will do the trick.I'm reviving a dummy load project that I started a few years ago, but was delayed by the high cost of the switch.
4 Position Rotary Changeover Switch
Some amps might take revenge on the switch!Some amps may not like this if the switch is operated while the amp is being driven.
Seriously, isn't switching a big load of DC a big torture test for a switch? Since you know one day a teenager will come along...
Use relays or contactors with a DC rating twice that you expect.
They will be durable.
And less easy to mess up.
Be aware that some switches are 15A AC / 3A DC, DC needs a really beefy switch...
They will be durable.
And less easy to mess up.
Be aware that some switches are 15A AC / 3A DC, DC needs a really beefy switch...
That rotary could work. The only possible challenge is the depth. I have about 3/4" of space between the aluminum plate and the heatsink itself. But that is a good possibility.
Relays are out because there is no power source.
Relays are out because there is no power source.
On closer look, I need a logic table where two contacts are closed in one of the positions, so that switch on Amazon won't work.
Sorry give you the wrong link, this is the correct one:
20A Rotary Changeover Switch 660V 4 Position 3 Phase 12 Terminals
20A Rotary Changeover Switch 660V 4 Position 3 Phase 12 Terminals
Yup, that's more like it. I can use the double sets of contacts for the state where I need to close two at once. This looks flexible. Thanks!
I found a DPDT ON-ON-ON toggle switch option, but the toggle switch rated 15A and cost 4 times higher than the rotary cam switch.
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When I traced the schematic in post 1, I believe there was a typo, it should be SW1 and SW3 closed = 4 ohm.
And I found that SW1, SW2 & SW3 can be simplified to two SPDT switch and came out with a new schematic uses a 3 position DPDT ON-ON-ON toggle switch instead.
At center position, SW1 stay down, SW2 moves to up position, only one of 8ohm resistor to complete the circuit (= 8ohm).
And I found that SW1, SW2 & SW3 can be simplified to two SPDT switch and came out with a new schematic uses a 3 position DPDT ON-ON-ON toggle switch instead.
At center position, SW1 stay down, SW2 moves to up position, only one of 8ohm resistor to complete the circuit (= 8ohm).
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