MTX thunder 2160 repair

Ok thank you perry. With my amp meter hooked up I have .63 amps at idle. Where I had it set to by ear with my phone hooked up to take out distortion I had an increase of .07 amps per channel and it has .77 amps at idle. One of the pots is almost all the way up though and the other is 3/4 the way up.

My phone probably doesn’t send a good signal so I probably have to crank up the bias pot? I’d rather not set it this way and use my meter to set it. How much of an increase should I see? The current never takes off and just slowly increases on my meter, it never goes over 1 amp with the bias pots cranked fully clockwise.
 
Phones will produce a perfectly clean signal.

You set the bias with no input. You would double-check with signal, after the bias is set while watching current draw.

1 amp would be well below what I'd expect but it's well above what you need for the minimum idle current.

Do you have a scope? You can't rely on 'by ear' to determine if the amp is clipping normally.

This is how you'd adjust the bias when doing so by current draw.
http://www.bcae1.com/temp/ausettingbias.swf
 
I set it with my meter on amps and it is right by where I had it set to get rid of the distortion. It is at .78 amps at idle. Also I referenced some photos I took of when I first cracked the amp open and where I have them now is just a slight increase from before.

I checked it with my oscilloscope and both channels clip at +-33v.

I’ve been playing music with my iPhone and a 5” speaker hooked up for the last few hours and it gets warm but I can hold my fingers on the mosfet clamps. I was also playing a test tone for the first half hour and it never got hot, just warm. So I think it’s good to go and time to check it in my truck.

Thank u very much for your help Perry, I really apreciate it.