I respect Nelson, but I don't automatically ape everything he does. I'm using aluminum oxide insulators with grease on a lot of my designs, esp where there's high voltage or a moving drain (or in the case of a lateral, a moving source) involved. And again, a thermal interface product that resists caking would have advantages. I still use sil-pads in less critical positions.
Pa is using gum thingies where dissipation per device isn't high .....usually PL amps are having plethora
of mosfets , each of them being cold as belly of typical HD rider
FW amps , on the other side , even if sissy by total heat , comparing to most PL ones, are having few outputs , bloody hot , as my two cells colliding
go figure

FW amps , on the other side , even if sissy by total heat , comparing to most PL ones, are having few outputs , bloody hot , as my two cells colliding
go figure
Well PL and FW are in two different price ranges. You can do more with a bigger budget. Also PL amps use Super Symmetry which may allow outputs to run at lower bias with better results.
wrenchone: I think you have valid concerns. Because of those I switched to using Quantum from TIM-Consultants a few years back. It beat out the high priced diamond dust and silver particle products for thermal conductivity, yet remains very stable with no pumping, which is what makes it so good. This product is different and I will keep using it on all my builds. It is reasonably priced, also. Google their site to order direct. I also read the whole testing done on their older product by BenchmarkReviews.com. BTW, I am looking forward to hearing about your latest builds.
Well PL and FW are in two different price ranges. You can do more with a bigger budget. Also PL amps use Super Symmetry which may allow outputs to run at lower bias with better results.
having nuttin' with price range .....
in fact , preparing and mounting with mica and goop is more time consuming than "just slamming" gum thingie under the mosfet
so , with that logic , it should be backwards - eenyweeny and sissy FW amps should gave gum thingie , and PL beasties should have mica and goop
so - it's simple logic - what's better for purpose ;
and it's also illustration of proper engineering approach - use what's best bang for the buck in manufacturing process
It seems fairly useless to rely on these manufacturing anecdotes to determine what's "best". It may well have everything to do with nonperformance factors (who's building those amps? Overarching reliability?) than thermals.
There are a number of working solutions, but it's hard to argue with Wrenchone's pursuit of non silicone TIM if they afford less migration, especially under high nominal conditions (and the attendant low thermal resistance Al2O3 insulators to keep the transistors happy).
Choose a solution that works for you and execute it well. 🙂
There are a number of working solutions, but it's hard to argue with Wrenchone's pursuit of non silicone TIM if they afford less migration, especially under high nominal conditions (and the attendant low thermal resistance Al2O3 insulators to keep the transistors happy).
Choose a solution that works for you and execute it well. 🙂
having nuttin' with price range .....
in fact , preparing and mounting with mica and goop is more time consuming than "just slamming" gum thingie under the mosfet
so , with that logic , it should be backwards - eenyweeny and sissy FW amps should gave gum thingie , and PL beasties should have mica and goop
so - it's simple logic - what's better for purpose ;
and it's also illustration of proper engineering approach - use what's best bang for the buck in manufacturing process
I was referring to PL using multiple output devices which are biased lower and run cooler. NP also mentioned that the FW heatsinks were bead blasted and had to change over to mica and goop. If that was PL they probably would reject the part. Putting mica and goop on four outputs doesn't take a lot of time. But putting it on 16 pairs would.
Well, that's the thing. Prepare and apply whatever you use properly. Most people get the screw torques wrong (too tight).
-Chris
-Chris
I've been meaning to get a torque driver for some time, as well as invest in some conical washers. Definitely a necessity if I go commercial. I'm usually in a hurry and go by the "compound squish-out" method, which is not anywhere near precise enough.
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On the other half of the equation - Mica insulators: where have you been sourcing yours? I may be having a blind moment, but I am not finding them at Digikey or Mouser.
Ebay
Hi wrenchone,
They are very expensive. I lucked into one on Eeekbay, it was in some RF tools bought. That was a happy find.
I've seen some power models, electric. They would probably suit manufacturing a lot better than my manual one.
-Chris
They are very expensive. I lucked into one on Eeekbay, it was in some RF tools bought. That was a happy find.
I've seen some power models, electric. They would probably suit manufacturing a lot better than my manual one.
-Chris
I've been looking for a driver with adjustable torque that doesn't require an expensive "calibration station" to get results near what I want. Manual is just fine at this stage of the game.
That one needs a calibrated adjustment to be done. TO-3 and everything else are two different settings. Well spotted though.
-Chris
-Chris
My dear companions,
sorry, but it seems you complicate a little bit. Why you simply don't take a bigger screw, f.E. M4 (4 mm) and the torque-problem for TO-247 transistors is almost solved? 😉
sorry, but it seems you complicate a little bit. Why you simply don't take a bigger screw, f.E. M4 (4 mm) and the torque-problem for TO-247 transistors is almost solved? 😉
Hi ma_coule,
What exactly are you suggesting? The biggest problem is over-torqued screws without damaging the threads. If the threads are damaged, that person should never have picked up a screwdriver - ever.
-Chris
What exactly are you suggesting? The biggest problem is over-torqued screws without damaging the threads. If the threads are damaged, that person should never have picked up a screwdriver - ever.
-Chris
Hi anatech,The biggest problem is over-torqued screws without damaging the threads. If the threads are damaged, that person should never have picked up a screwdriver - ever.
-Chris
agree, therefore I suggest thicker screw M4 instead of M3. But beware... 😉

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