Making a Voltmeter into a Current meter

Status
Not open for further replies.
Hello all, I would like to use one of those cheap single board lcd meters to measure DC current. The apparent problem is that the meter has a 200mV input. The current shunt is 50mV. Is there a way to scale the meter down? Thanks!
 
Hi imix500,
I think 200 mV FS is the basic sensitivity for those chips. You need to build a DC amp. DC drift may be a problem unless you are careful with your integrating cap type and op amp. Leakage paths need attention too.

-Chris
 
What is the maximum level of DC current you wish to measure?

There are several sources for many types of shunts... a shunt is merely a precise resistor with 4 contacts.

For maximum accuracy, you should use the full scale that is available to you. Unless, of course, this gives you some really weird conversion factor for your displayed value.

🙂
 
Hi imix500,
All you really need is a resistance that scales your FS current to a convenient range with the meter if you are willing to use a different shunt. You can use less than the full scale keeping in mind that you may possible lose some resolution - or not. If you want 5A FS, your 50 mV shunt is correct the way it is.

A four terminal resistor is the best, make your sense traces come off so you don't share any part of the trace with the load current.

To start, what current do you want to measure?

-Chris
 
Not too many 200 mV panel-mount shunts around really...

There are 50 & 100 mV meters easier to find than you may think... if you go with this aproach... you can put the decimal where you like and have a direct reading - no math (helps to keep one's shoes on when testing power supplies... never know when you might have to run like hell... cut's down on shocks too).

Mouser has a good selection of board mounted shunts.

🙂
 
Hi imix500,
I have to agree with the big furry guy. He's right!

Now it's my duty to point out that whenever poobah starts with toes there is an uncertainty. No one has seen how many toes he has in many years. He claims to have five, but I think there are only four like in every cartoon character. 😉

-Chris
 
anatech said:
No one has seen how many toes he has in many years. He claims to have five, but I think there are only four like in every cartoon character.

He may not even have that many...
 

Attachments

  • toes.jpg
    toes.jpg
    38.2 KB · Views: 94
Hi David,
I was thinking a nice round number like... 50A.
50A times 1 ohm would be 50 V, certainly easier to measure. It also means that we will dissipate 2,500 W and require that the power supply be capable of 50 V more output voltage. Not good if we are testing a 5 VDC power supply at 50 A, or 2.5 VDC at 50A (for plating).

Doing some math, 0.1 ohm gives us 5 V at 250W. That direction is good. 0.01 ohm is 0.5V and 25 W and 0.001 ohm will develop 50 mV and dissipate 2.5 W. That is still a hot part. More power may be wasted in the connections now. 😉

This is looking like a length of warm wire. Consider a linear hall element?

-Chris
 
Status
Not open for further replies.