LOL.... I just fried 3 of my brianGT LM4780 boards

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ZAAAAP!!!

fried

I have no idea what happened... but I'm glad I only hooked them up one at a time

everything's perfect... so with the last 5 boards I have I'm going to be way more careful

only one question...

the AC1 with a line over it is neutral right??? and the AC1 without a line is the hot wire correct

lol jesus can't believe it fried.... it only did this once I hooked the input and outputs up though
 
Re: Re: LOL.... I just fried 3 of my brianGT LM4780 boards

carlosfm said:


I hope you used resistors on the output for the test?
You can kill a pair of speakers.
Are you sure you connected the PSU wires in the right way? You didn't reverse the positive with the negative rail?


I don't think so...

I didn't hook up speakers... never even got to that point

I'm pretty sure I did

but that's why I asked... what is the AC1 with line over it mean on the rectifier board.... the AC1 without it???? and the AC2 etc

as far as from the wall to the xfrmer it's right now with hot and cold wires

so.... yea I"m pretty damn sure that far is right

what would cause the chip casing to explode?

on 2 chips... but no other components do anything or even smoke?
 
While you're at Home Depot, ask the nice electrical man for a light bulb socket you would normally hang from the ceiling (the cheapest one they have is perfect), and a box to put it in. Also buy 40W, 100W and the biggest watt bulb you can find. And buy a "stove fuse", about 10A. Get one that can screw into the lamp socket.

Wire the lamp socket in series with your amp's AC in. On the hot lead. That's the black wire, bronze screw connection.

Try the PSU with lowest-to-highest watt bulbs before finally connecting it to the amp, and measure the darn thing to make sure it's working right (input and output voltage should be proportional).

Then pop in the fuse instead of the bulb (full power) and make sure your values are correct on the output rails. NO MORE than 39VDC! Also, make sure no parts are getting ridiculously hot.

Next, repeat the exercise above with the amplifier connected to the PSU -- with a 100W bulb, I would not expect it to glow when the amp is idle! (Actually, I'd be shocked if the 40W bulb glowed while the amp was idle). Note that the amp may not work if the lightbulbs aren't high enough powered, but you should still be able to measure your circuit with the low watt bulbs to make sure your connections, etc, are good. I'm GUESSING that the amp will work okay (albeit quitely) with a 100W bulb, assuming you're running reasonably macho rails (28V or better).

The light bulbs will work as current limiters, and the more power your circuit requires, the brighter they will glow. This is why a brightly glowing bulb with an idle amp is a bad sign -- it should only be drawing power when either under load OR the caps are charging OR the transformer is energizing. Running your amp for the first time through a light bulb is a great way to avoid blowing things up.

Incidentally, you have proven the old adage -- only a rich man can afford cheap tools.

Wes
 
wes-ninja250 said:
While you're at Home Depot, ask the nice electrical man for a light bulb socket you would normally hang from the ceiling (the cheapest one they have is perfect), and a box to put it in. Also buy 40W, 100W and the biggest watt bulb you can find. And buy a "stove fuse", about 10A. Get one that can screw into the lamp socket.

Wire the lamp socket in series with your amp's AC in. On the hot lead. That's the black wire, bronze screw connection.

Try the PSU with lowest-to-highest watt bulbs before finally connecting it to the amp, and measure the darn thing to make sure it's working right (input and output voltage should be proportional).

Then pop in the fuse instead of the bulb (full power) and make sure your values are correct on the output rails. NO MORE than 39VDC! Also, make sure no parts are getting ridiculously hot.

Next, repeat the exercise above with the amplifier connected to the PSU -- with a 100W bulb, I would not expect it to glow when the amp is idle! (Actually, I'd be shocked if the 40W bulb glowed while the amp was idle). Note that the amp may not work if the lightbulbs aren't high enough powered, but you should still be able to measure your circuit with the low watt bulbs to make sure your connections, etc, are good. I'm GUESSING that the amp will work okay (albeit quitely) with a 100W bulb, assuming you're running reasonably macho rails (28V or better).

The light bulbs will work as current limiters, and the more power your circuit requires, the brighter they will glow. This is why a brightly glowing bulb with an idle amp is a bad sign -- it should only be drawing power when either under load OR the caps are charging OR the transformer is energizing. Running your amp for the first time through a light bulb is a great way to avoid blowing things up.

Incidentally, you have proven the old adage -- only a rich man can afford cheap tools.

Wes


good suggestions... to home depot I go...

also could circuit be blowing chips up if for some reason the + output shorts to the output ground?

don't think this is happening but just in case it is...

I did this amp for this very reason to test and gain knowledge
 
I can't think of any obvious reason why you'd be blowing amplifier chips, but shorting one of your voltage rails to ground isn't one of them. Gross assembly error at the PSU or PSU->amp are the likely causes IMHO. Also check for solder bridges, correct orientation of ICs..

You should really read this: http://sound.westhost.com/troubleshooting.htm#tools

Actually, there's lots of good info on that site in general.

Disconnect the amp and PSU, and start your troubleshooting with the lamp lead at the PSU. Make sure it's good. THEN move onto the amp (after a careful visual inspection).

Wes
 
I built the amp perfectly actually.... exactly the way it's supposed to look etc

there are no solders touching or any such thing

checked it 1000000 times

there is no PSU to speak of for me to mess up on!

I'm working with it now... if I find out what it was I will post and then allow you all to give me the perpetual smack in the face ;)
 
ok... I did it...

something seems very very wrong here... or am I missing something entirely???

I checked the voltages after the 25v 500VA dual secondary transformer... and this is what I'm getting

I put the + probe on the 25v and the - (black) probe on the 0v wires on one of the secondaries...

on the 50 setting ... it's ticking to right around 6.5 or 7 on the ACV scale...

I have no idea what this means... so yea.... the instructions basically sucked

but if I'm reading this right it's getting 58v from the outputs???


on the DC after the rectifier on the 50 setting... it's ticking to over where the AC did on that setting... but it's ticking to like 200 on the scale here...

I don't know what this means... I'm going to try some things while I wait for a reply
 
I'm going to hook up the outputs... sense you state the amp should function with this bulb but not very well

in the 2 min or so I had this one the chip warmed up the alum sink signifcantly... which I feel isn't the way it should be... I think somethings wrong... but damn I put everything in 100% correct

this was without input BTW.... the amp was showing voltage on the outputs without any input at all
 
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