LM4562 opamp crackling when trying to drive headphones.

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Hi,

I've got a problem. After modding my sound card X-fi music with an LM4562 opamp, it seems the sound gets crackling after a certain point of load. I'm using 24 ohm HD201 headphones.
On lower loads, it isn't apparent, but when I get the volume after certain point, a crack occurs wich is synchronous with the frequency. It means if I launch 30Hz, 30 cracks will occur. While the crackling is somewhat gentle, it is still disturbing for a guy who likes pure sound.
It does on 32 ohms HD433 headphones at a higher volume, but not on the speakers.

I suspect it could be an overloading issue. But should it crack this way?

I am currently saving to make a headphones amplifier.
 
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The crackling sounds like it could be the opamps protection circuitry coming into play which is more likely to occur at the amplitude minimum/maximums.

The opamp will inherently limit at +-23mA which would correspond to ~ 0.5 volts peak on the HD201s, this isn't an awful lot, but a 24 ohm load is pretty hard to drive as headphones go. The LM4562 is simply not suited to this role.

That being said you don't specify which X-fi card you are talking about. Does the opamp you replaced drive the headphones directly? Or is there a stage after the opamp that then drives the headphones?
 
The original was probably a 4556 or an 5532, these are suitable for driving headphone loads (though probably only 32 ohms and higher) and the LM4562 is not. Most soundcards do a crap job of driving headphones anyway - a buffer is well worth it
 
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