how do i improve this mess of an Class A amplifier?

You have to decide what you want and the best place to start is perhaps for to build a couple of simple designs. Build an ACA, it is a simple design that is easy to construct and also build something like a Class AB design such as in this thread. Then listen for yourself.
im building the aca but i realised i dont have the exact components. irf540 bf245 and bc237 with 1.1ohm "emitter" resistors
 
Well here is a simulation of the ACA. If you haven't got this model then add it to your list:

Code:
* IRFP240C VDMOS   copyright Cordell Audio December 6, 2010
.model irfp240C VDMOS(nchan Vto=4.0 Kp=4.8 Lambda=0.0032 Rs=0.01 Rd=0.1 Rds=1e7 Cgdmax=2600p Cgdmin=10p a=0.35 Cgs=1250p Cjo=3000p m=0.75 VJ=2.5 IS=4.0E-06 N=2.4)

The NPN transistor is not critical and a BC237 should be fine.

The BF245 you will just have to try. In a simulation a 2N3819 works OK and also so does a high gain small signal NPN transistor. You will have alter the sim preset values to get those to work properly (adjust values to get the midpoint voltage correct).

The 'emitter' resistors as you call them are critical because they determine the bias current. Try different values in the sim. You can parallel your 1.1 ohm to get different values.

Screenshot 2024-07-17 174910.png
 

Attachments

Nothing is particularly oddball as far as I know. The input FET maybe is uncommon but everything else should be standard. Are you looking at strange resistor values somewhere on a diagram. Nothing is critical beyond those low value resistors determining the bias current.
 
There have been a few different papers for different versions over the years but apart from the low value resistors everything else can be common values.

In the early versions R12 was 68.1k. (use a 68k). This sets the gain with R11. The version I sim has R12 as 39.2k (use a 39k)

The voltage gain is R12/R11.

R10 at 332k (use a 330k)

R1,R2 and R3 and R4 do matter because the volt drop across these sets the bias current.
 
at this point i finished the ab amplifier with some of my design choices, im gonna skip the proto board stage becuse i get way to lost with more complicated protoboard projects and i will start designing the pcb tommorow and actually planning everything and looking at what parts i have etc.
1721249332001.png
 
You are making the same mistakes as in the others 🙂 but before you even look at those there are some big mistakes in the simulation.

Look at the current in R3

Look at the collector current of Q6

We've covered why the offset will be high. Also look at how much current you need in the output stage if it is only to drive headphones.
 
Measurements:
If you get 0.04% distortion in the simulator on ideal components, then in the real world you will get 0.4%. This is a lot for such a complex circuit that works in class A. A few pages earlier, I gave a link to my project of the Hyperbolic amplifier - it contains half as many parts and at the same time produces distortions of 0.01-0.02% when operating in class A. These are measured distortions of the assembled amplifier, and not computer simulations.