Heat Sink tap/thread size

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After seeing that website for the first time, all I can say is WOW! That's a lot of fasteners!
I'm building my chassis where I bolt bars and angles to my side heatsinks, and mount the top and bottom, front and back to those. Is there a standard depth to sink the bolts, to ensure a good hold? 1/4" has to be good.. How about 1/8inch? that's 4 threads deep.

Thanks again! (Sorry for the basic questions, but this is my first time building a chassis like this, and each question is potentially saving me some money!)

(Hey, would a physical construction forum be a good idea? For speaker/amp, metal/wood/etc.. construction questions?)
 
Here's how Krohn-Hite made up their chassis -- you can find the types of materials they used (small aluminum extrusions) on the web -- lots of 6-32 screws -- I point out KH as most of their stuff wasn't made in the gazillions -- HP could have cast aluminum chassis for their spectrum analyzers but it looks like the 1970's and 80's era KH equipment were job-shopped:
An externally hosted image should be here but it was not working when we last tested it.


An externally hosted image should be here but it was not working when we last tested it.
 
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