gluing LED to aluminum faceplate

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I didn't think ape-goo would dissolve an LED.

24V will.

BTW, off-topic-- if you use RTV (silicone that smells like vinegar), don't put voltage on it, certainly not high voltage, until it is totally cured (stops stinking). I did, and the RTV smoldered then burst into flame. You have to wait for ALL the water to cure-out before it gets non-conductive.
 
Cyanocrylate (Super Glue) glues to aluminium well, and does not dissolve plastics. Add backing soda for hardness.

I suppose it depends on the definition of 'plastics' but many man made materials are attacked and dissolved by superglue.

You cant beat a dab of epoxy imo for securing something like an LED. RTV sealant needs to be the slow curing type. If it smells of vinegar then it is the quick cure type that uses acetic acid and that can attack metals (components/leads etc) over time.

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Edit... hadn't turned the page 🙂 Only just seen PRR's take on the RTV stuff. Do you know, some repair techs used to use that stuff for 'sealing' arcing LOPTX's and final anodes on CRT's. Scary.
 
What do I use to glue an LED into a slightly oversized hole in an aluminum faceplate. I tried Gorilla Glue super glue gel but it melted the plastic. Will a two part epoxy melt the plastic as well?

Hot glue. If you ever need to take it apart, you heat it with a hairdryer until it softens enough to remove. Epoxy will work and not harm the LED or panel but it takes longer to cure. Devcon plastic welder or JB Weld would work also but once glued is not likely to come apart. JB is nice because it's water soluble before it hardens.

 
Don't use Duco cement -- it's a nitrocellulose cement with acetone, isopropanol etc.and will dissolve many plastics.

I was at a meeting with a Chinese furniture manufacturer visiting our facility. We were told he didn't speak English. My partner asked the translator what they used for imperfections, and the boss inadvertently and immediately blurted out "Bondo". You could readily re-seat the LED with a Bondo plug.

For about a dime you can also get a split gasket, which might work aesthetically.
 
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