Failure in a huge capacitor board

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I wonder if you could simulate this in LTSpice or similar. Put in the estimated lead inductance and inject some signals. See if any surprising currents or voltages appear.

Also wonder if putting a fusable link between a few sections of the board might not be wise? A penny perhaps?

One place that might have some insights is the University of Rochester (NY) Laser Lab. My info isn't current (no pun intended), but they used large banks of capacitors to fire their laser fusion system. I heard stories of cables would jump right off the ground due to the magnetic forces induced. No doubt they had the same concerns about reliability and might know more about unexpected LC effects.
 
In our Failure Report I'll explain more the root of problem.

I'm waiting the result of an external laboratory, after that I will send you our Failure Report / Corrective actions ASAP.

Regarding the max number of parallel capacitors, we have seen the following design:

- max 5 capacitors single ended leads in parallel ( about 10Arms),
- max 10 big snap-in in parallel
- max 6-8 screw terminals in parallel
What do you say about this?

If I were an electronic designer I should consider this as very important information. Why don't they mention it all? This should be written in RED. I know this is :Pinoc: because we have made thousands of units with 14 Arcotronics in parallel and 250 A current capability.
 
peranders said:

What do you say about this?

If I were an electronic designer I should consider this as very important information. Why don't they mention it all? This should be written in RED. I know this is :Pinoc: because we have made thousands of units with 14 Arcotronics in parallel and 250 A current capability.
I wont buy that. But I am REALLY intrested to hear their explanation...
 
I think the basic problem is unevenness of the surface of the electrode connections.

Panasonic = smooth
Rubycon = smooth
Arcotronics, 1000 uF/35 V = smooth
Arcotronics 1500 uF/35 V = a bit rough surface and a break through in a rough corner

I have got the test report now but it can't convince me. Nice X-ray picutures etc but I still don't believe the reasons for the failures.
 
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