ELS Construction Questions

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I'm getting ready to build myself a couple of ELS speakers and would like to use the inner tube method for tensioning. I'm thinking of building my panels with perf steel 15" wide by 54" tall. Can I get a bike tire large enough for this size? My design will be very similar to Jazzman's, but with 2 10" woofers per side.
 
That's what I'm thinking. So far the largest I can find is 29" in diameter. I don't think I could stretch that over the film stretching jig.


Evidently some people have had success gluing inner tubes together for larger stretching tables.
http://www.diyaudio.com/forums/plan...ng-question-panel-matching-2.html#post1371123

http://www.diyaudio.com/forums/plan...ng-question-panel-matching-2.html#post1371037

If you want to use mechanical stretching for tensioning your diaphragm, another option is to use the tape + fish scale method that ER audio uses. Here is a blog with a good writeup on the method.
Jason's DIY Audio: DIY Electrostatic Loudspeakers / ESLs - The Diaphragms

Alternatively, you can use heat to shrink the diaphragm after attaching it to the frame.
 
Thanks for the info. I was thinking of giving that a try. Any links to wire stator construction. I made some electrostatics quite a few years ago from Sanders' original article in the Audio Amateur with the perforated steel stators. I still have 4 of the output transformes he recommended in that article. I might stick with the pef steel stators, but will also consider giving wire stators a try if I can come up with a simple jig for wire spacing. Magnet wire would seem a good choice.
 
I had Made some stators using some TIG wire and what did was I made a comb using the same TIG wire to hold the longer pieces in place while I soldered in the supporting braces.

I have not finished these yet but atleast the stators are done. 🙂
 

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