DIY stiffening cone techniques - How to

cone stiffening technique by glueing T shape elements on the cone one or two sided.

Klaus Reck from Reckhorn sold a driver made like this


but Tannoy does a more radical stiffening of their big paper cones on the backside of the cone glueing triangle shaped (!) craft paper on it.

Saw it on hifi fairs.
 

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Tannoy was not the first one, here LC 1a loudspeaker with half egg like reinforcement
 

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more orthodox diy cone stiffening using

a big dustcap

on a 15cm driver

View attachment 1437349

View attachment 1437348


the subwoofer inside the box is with 1cm concrete and only 3mm wood panels just offering the form for it

View attachment 1437350
I think that this deserves more interest, the main cone takes all the forces from the coil, the air pressure inside the cabinet, and the surround; the dust cap is edge driven, surely this would help greatly in pistonic motion? There would be no sound reflections, or air pressure on the reverse side, and it would have smooth, even dispersion. Perhaps it would work well on a 3 inch driver, used as the wide band in a WAW speaker.
If the dome dust cap was paper, would it be worth painting it with PVA ?
I think this idea could be further improved by a filler between the cone and dust cap.
 
@cracked case

I heard the critique that the big dustcap is not supported in the middle where the voice coil has its greatest stiffness.

For the moment I have no measurement data on this at hand for posting but usually you get with this tweak (glueing a big dustcap in) a linear response up to a massive break up point typical for hard cone drivers. So it seems to do something desired for subwoofer use.

From this driver (GDN75) which was measured in a german diy hifi magazine many years ago where I learned or recognized for the first time about this cone stiffening technique that it follows the same response in frequency:

linear up to a high resonance break up point and then a pretty perfect 12db decline following the theory of how a hard cone should fall off after break up.

This is legendary Radiotehnika RRR GDN75 from Lettland (former russian production line)

RRR GDN75.jpg


it was used in the S90B loudspeaker

th-3382812462.jpg
 
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As if it was not enough I know that the paper of the GDN75 is very stiff due to chemical treating (I think something like "Wasserglas" - aquaplas). Something you can only see looking on the back side of the cone.

I once had a home hifi system with twelve of these drivers in closed box system EQed to down to 35 hz.

I found the measurements of Klang und Ton from 1994 where the Radiotehnika driver was measured

radiotehnika messungen.jpg


I have the magazine 1994 nr 3 on my laptop and could look for it ;-)
 
The big dustcap tweak I did sometimes for "only subwoofer use" drivers:



and here on a 20cm driver (its difficult to get bigger dustcaps)

 

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I heard the critique that the big dustcap is not supported in the middle where the voice coil has its greatest stiffness.
I did wonder if a paper or cardboard tube (or balsa wood) could bridge the gap between the voice coil former and the dust cap, but I'm not sure if that would cause more problems. I wonder if a reverse cone, instead of a dome would work, but that would mean making one.
 
@cracked case

concerning: filling the space between original cone and added big dustcap

could be done with polyurethan foam but I fear two things:

the cone construction would become heavy, maybe too heavy if not having a driver with oversized magnet

how can I guarantee the even dispersion of foam below the big dustcap on a first try with an existing driver?
Its nearly impossible to get a clean work and to get a fill without having foam leaking out or leaving parts hollow

pu foam is a nasty stuff expanding and ruining everything in an uncontrollable manner
 
I wondered about using PVA soaked tissue paper, screwed up and compressed between the dust cap and cone, when the PVA hardens, it would form a rigid "lattice" between them. What would be perfect, would be a soft foam, that would harden in time, so it could be cut to shape, compressed between them whilst the dust cap glue sets. For a bass driver, the disspersion is unimportant, so the dust cap could be inverted, so there's be very little space to fill. This would also work if you wanted a directional speaker that "beams".
 
good idea, soaked tissue could work.

There are many variants possible.

From just putting a fluffy tissue soaked with diluted pva glue as a single stiffening layer onto the surface of the cone up to to having a kind of filling below the big added dustcap for supporting the structure like using scrambled paper wetted with glue.

The aluminium foil trick works great for fullrange drivers.

I use the big dustcap method as a quick alternative to putting aluminium foil to the cone what I practice usually.

For pure subwoofer use the dustcap trick is sparing working time.