Class-D Overheats at low voltage / current

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Insufficient info. What voltage range is it designed for? What are the controller / driver / output chips? What is the overheating part?

My first guess would be switching losses from insufficient gate drive.

Im using TDA8950. Voltage rail range is 12V - 40V. The overheating parts are the bulk caps for the power supply, the IC, and the output filter which is never
encountered when I use higher rating transformer as mentioned before.
 
Is this an amp you built, or is this a "board amp" that you purchased? I ask because my experience with some of the Class D amps has shown me that:

A.) There are many fakes, and
B.) Even if that's not the problem, some of the more reputable companies even have moved production to facilities where board production leads to sloppy dip soldering.

For example, I recently had a batch of TDA7492. One board would work. The next not. The next work, but not with 4ohm load only 8ohm, next fine again, etc...

So, there's that....
 
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