bring down the bass hump

No screen shot. 🙁

Re your impedance plot, it appears the cab is tuned around 14-15 Hz [~29 Hz much better], so no way the cab tuning will have an under damped 'bump' anywhere in its BW, neither if sealed assuming the published specs are reasonably accurate.
 
Here is a screen shot of the enclosure simulation. I do realize that theory / simulation does not capture many nuances and that things may need to be tweaked for real drivers, electronics, room etc. With that said, I'm trying to come up with a decent starting point without it becoming a new career.

This project will likely wind up in a basement 2 channel system at my second home - a bit of an old school system driven by a modified Hafler DH220 (Muscial Concepts) from 30 yrs ago. In my dedicated HT room I use Dirac Live and it made a huge difference -might give a minidsp a shot for this build. My two channel system is CJ tubes with Snell mk.5II speakers and a Velodyne servo sub - still love this combo and will be my reference.

Thanks for all the help and guidance!

This time with the enclosure design..
 

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I'm afraid the port tuning is way off, like GM wrote. Besides, with a driver like this Dayton, a port with diameter of 6-7cm is the bare minimum to prevent chuffing. Although with tuning at 15Hz that wouldn't be neccessary, you'd have about no output then 😉
 
I'm pretty convinced the resonance hump of the woofer impedance is interacting with the 3mF coil for the woofer:
-Try to just bypass the woofer coil, save the FR curve, and then enable the coil again and compare the responses.
-Now, if you see a SPL boost with the coil at LF, try adding a LCR to compensate for the woofer impedance hump and observe what happens.
-Also try to look at the group delay when you play around with this. IMHO group delay is important for 'correct/tight' bass.

It gets messy to make a passive XO for a woofer at low frequencies, I guess that's why Troels and many other are going active nowadays. It takes a lot of mH and uF, upside is that for the impedance compensation the wire can be pretty thin in (but I prefer air core), and the caps can be electrolytics.
 
I don't know, I never looked at the electrical response. Might be some cues in phase if shown? The impedance plot looks odd too, what's the DCR of this woofer?

I think an easy way to test it is as I described. I have done the impedance compensation on a couple of speakers, and always had pleasing first impressions, and even better after tuning it a little bit to the room, using both my ears and microphone.
I am pretty picky with bass though, so it might not be worth it for everybody. I only use sealed boxes (group delay again).
 
Starting to feel like I'm pushing on a string. Does anyone have a good tutorial on what tools / process should be used and what parameters are the most important to optimize? I started with Xsim based on some post I read. I then used VituixCAD to trace a data sheet plot for the TM4055 to get the frd and zma files since Morel doesn't publish them. I also used VC to get the frd/zma for the RS225 in a ported box. At this stage I hoped I could use proven xo designs for the T&M and Woofer - then tweak things a bit to blend them and flatten the curves. Seemed easy at first but now I seem to be going in circles - if I flatten the curve nicely, I wind up with crazy impedance etc.
 
Most important, standing wave at sweet spot.

Slide this one to find it (by ear)
Online Tone Generator - generate pure tones of any frequency

Then set the cut. Click it down a bit, Put on a favorite punchy song, then adjust the gain to be just under what sounds swollen.

(Calibrated standing wave makes all the other bass come forward).
 

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I think I found part of my problem - in VirtuixCAD I was adding in a Rg value which was raising the RS225-8 impedance. PFA the xsim project file and latest plots. Thanks for the help..
 

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I got this after 15 mins playing with it, though I haven't looked at phase etc yet. Response is extremely flat with much less driver overlap and a simpler circuit.
Your raw Woofer response (basically a flat simulationabove LF roll off) is not going to be realistic at all as it doesn't account for baffle step effect. You really need a measured response, mounted in the cabinet, to get anything useful there. The same goes for midrange and tweeter.
 

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