• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

AD1 PP driver

I believe with parallel 845 SE, it would able to produce over 50 watts rms.
Not in this operating point.
The estimated -theoretical- output power with these parameters about 20W.
845 PSE LL1623_800V.jpg
The standard LL1623 datasheet shows 25W at 30Hz.
Apart from that, the anode swing would be problematic.
 
Even 2mm is too much for my tools(a power drill, a fine and a saw). 3mm calls for a metal shop, which unfortunately I do not have at my disposal. I wanted to be true diy. The chassis is enough stiff, you do not have to be too analytical about it, consider that I used 1mm steel.
 
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I manage 3mm at home fine. I have to have well greased hole punchs, but otherwise it is not an issue. The top plate below was done on the kitchen table. The air vents aren't perfectly aligned, otherwise, apart from being a bit time consuming, it was quite straightforward.

In your case couldn't you just put another sheet on top and use the holes already cut as a template? I can assure you 1.5mm is pretty flimsy.
 

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Even 2mm is too much for my tools(a power drill, a fine and a saw). 3mm calls for a metal shop, which unfortunately I do not have at my disposal. I wanted to be true diy. The chassis is enough stiff, you do not have to be too analytical about it, consider that I used 1mm steel.
I use step drills (with WD40 as cooling/greasing liquid) for 2-3mm aluminium plates, mostly with column drill (up to 32mm).

top cover hole.jpg
 
My metalwork skills are pretty limited, i must admit.
Where do you find 3mm aluminum cut in 255/305 size?
You may be surprised how stiff is 1.5mm sheet with lateral heatsinks. This is the minimum requirement for me, only if you want to put like 60kg on top of it, you may have problems, which is not the case.
Of course 3mm is always better.