AB international 9620 amp with blown channel

Status
Not open for further replies.
The amp powers up just fine. I have set the bias and zero'd the dc offset. I do get clean, undistorted sound from the channel, but resistor 80 (which connects the collectors of the NPN and PNP outputs, gets extremely hot. The voltage across it is 195-200, even with no input. The voltage rails (if my measurements are correct) are 65 and 130.

The NPN side collectors sit at 130v, while the PNP side sits at -65v, with no input.

I have no idea where to look now; please help.
 
R62 or D16 open, or one of the four transistors in the high rail step circuit shorted would be my guess. Any of these faults will make it turn on continously.

Before trying with a load again verify that the rails switch as they should with an oscilloscope and fall down to 0V when the output is swinging the other direction. There should be three levels visible - high, low and 0V. If a step switch is still not working and doesn't turn on the driver transistors will try to drive the output by themselves and may blow up if the output is loaded.
 
I wouldn't put a speaker load on it until you can verify that there is NO DC on the output!!!! There should no more than .05 Volts DC on the output. I would leave the offset pot where it was set at the factory.
Did you email for the schematic?
Also I thought you said only one channel was blown. You should be able to pull the other channel and make comparative resistance measurements to get you started.
 
You can make a real nice dummy load out of an old electric oil type heater. You sometimes see them discarded for the rubbish man. They look like the old steam radiators that used to be in old homes except they have wheels.
Usually they start leaking oil but the element is still good.
The element is what you want- they usually read about 10 to 11 ohms and they're about 1000 Watts.
You'll need a big wrench to remove it from the heater. Mount it up with a BNC connector so you can monitor the signal with a scope.
And you won't disturb the neighbors when you're testing.
 
What is the voltage on both ends of R59? Measuring that will help narrow down the problem to either the circuit around the upper three transistors or the lower transistor and its associated components. One of the small caps of x00pF caps could be shorted causing the same symptom.
 
The supply rails should run +140, +70, -140, -70.
On my amp I had to replace all the .43 ohm 2W resistors.
Also I had to replace several of the .27 5W resistors.
Its normal for R80 to get a little warm. If its burning hot check for a shorted Q42,Q43 or Q23,Q26.
Also, additionally, if the MJL21193s/94s got very hot, you could have a shorted rubber insulator.
 
I measured a small drop across R59 (2K). The left side measures 138.7 and the right side measures 139.0. So there is a .3 drop across it.
Something else to think about is that it works into Q21. Even though Q21 (and Q22 on the other side) is not represented as a such on the schematic, it IS a darlington. And darlington transistors can be a little difficult to check since you can't get at all the elements of the two transistors that are inside.
I had to replace both darlingtons on my amp but then it was pretty blown up!
 
.3V over the resistor means Q24 leaks 150uA - which sounds ok. But not if R54 is open. If it is then this (or even lower) current will be enough to keep the rail switch on at least for low current draws. For higher output currents the switched rail will be pulled down with excessive dissipation in the half-on switch, possibly blowing it up.

So make sure the emitter-base resistors (both for the darlingtons and the high-current transistors, 220 ohms and 5.1 ohms in schematic) in all rail switches are OK and not open.
 
LAJ, isn't your amp one that IS working correctly? The 150uA leakage current will not be a problem if the 220 ohm resistors are OK.

If the 220 ohm resistor is open though very very little leakage current through the comparator transistor will turn the rail switch on. Maybe this is what is happening to xplod's amp.
 
Status
Not open for further replies.