3-Way Linkwitz-Riley Electronic Crossover (please comment)

First Plot with second order all-Pass Filter and second Plot without.
Input 1V - 1kHz. Traces Output Crossover



Screen Shot 2023-01-18 at 4.18.24 PM.png
 
Theoretically, with ideal components, the crossover frequencies should be 600.0860595 Hz and 2000.169546 Hz. Do the simulated values get closer to the theoretical ones when you simulate with more steps per decade (or per octave)? It isn't of any practical importance, I'm just curious.
 
If you should want to try it with an all-pass filter, there is a useful document on the Analog Devices site called MT-202, https://www.analog.com/media/en/training-seminars/tutorials/MT-202.pdf Figure 5 and the equations below it show how to design one, except that the equation for R4 is wrong, it should have been R4 = Q/(2k).

In your case, that leads to this circuit:

View attachment 1130916

with values

C = 33 nF
R1 = 5683 ohm
R2 = 11366 ohm
R3 = 5683 ohm
R4 = 2841.5 ohm

to be inserted between U7.2 and C38. The circuit attenuates by three so you will have to make up for that somewhere else in the chain, for example by reducing R40 of your original circuit to 2 kohm.

For your information, R3 = 2 kohm and R4 = 1 kohm should work equally well, as only their ratio is in the transfer function. 1 kohm and 2 kohm are both standard E96 (and E24) values.
 
IMG_3800.jpg


Input 600Hz 0.5V Medium & Low

IMG_3801.jpg



Input 2000Hz 0.5V Medium and High with all-pass filter to correct the phase error
IMG_3803.jpg


With Medium and high the all-pass filter been by-pass

IMG_3804.jpg


Exact values
R1= 5.683K, R2= 11.366K R3= 2K, R4= 1K, C= 33.12nF, C'= 33.2nF
1676912085898.png
 
So the 1 kHz calibration square wave looks exactly as a square wave through your probes, no noticable over- or undershoot. Pity, that would be easy to fix.

With LME49720's, you have plenty loop gain at audio frequencies, so that can't be the cause either.