2 ways desktop speakers (easy and powerful)

Hi everyone,
This project turned out to be quick, straightforward, and with a great outcome—so I figured it was worth sharing.

These desktop speakers deliver a clean, confident sound. They handle plenty of power, are solidly built, and easy to put together. The goal was to upgrade the speakers I use with my PC (driven by a TPA3116 amp) for listening to music, voice, and video—so clarity was key. That said, with a bit of EQ, they’re also more than capable of livening up a party.

I went with Faital drivers, partly because they’re readily available here in Buenos Aires, but also because they come with reliable and comprehensive specs.

I kept the crossover design simple—a first-order Butterworth filter set at 1kHz—and it did the trick. Of course, you can always tweak the resistor values if you want to shape the top end a bit more.

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This is the list of materials

Tweeter 3FE22, 8 ohm

https://faitalpro.com/es/products/LF_Loudspeakers/product_details/index.php?id=401000100

Woofer 5FE100, 8 ohm

https://faitalpro.com/es/products/LF_Loudspeakers/product_details/index.php?id=401010100

Vent port 47x136mm

Capacitor 20uf 100v (x2)

Inductance 1.8mHy (x2)

Resistors 8ohm 10w (x2); 16ohm 10W (x2) NOTE this is for 30w max.

9mm MDF 380x180mm (x4); 180x152mm (x4); 362x152mm (x4)

20mm cotton fiber 0.6x0.3m (x2)

Veneer 2.6x0.3m (x2)

Contact cement 500g

Bulk material
 
The boxes


This time most of the materials that I used were the ones I have or were available in Buenos Aires, and I made all the calculations in order to be able to use then.

After some iterations, using the specs of the woofer, I arrived to 8.5l boxes. For the construction I got precut 9mm MDF (12 pannel), and then I glue then with vinyl glue (the white one). Then I did the cuts for the speakers in the front and the port and connectors in the back.

The only issue was with the hole for the woofer that I had to do with a jigsaw, instead of a cup cutter. The result was functional but not neat.

The idea of placing the connectors directly over the MDF is simple, but in other projects I used a round terminal cup. I recommend this last one method.

The port tube is from Part Express and if flared, I think that in this application a PVC tube will also work.

After testing, I disassembly everything and proceeded to cover the MDF with veneer. I used Paraiso wood. There are 2 methods to do so, one using white vinyl glue (it takes longer but should be better), and one using contact cement. Due to the small size I prefer the second method.

Then I covered the veneer with 3 coats of acrylic transparent paint y cut the holes.
In the future I will add a front screen, and to do so I let magnets under the veneer.
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Hi, the crossover parts were fixed to a piece of MDF, and this piece screwed to the bottom.

About using 9mm instead of 13mm I think for the use they have (over a desk at 1m from me) 13mm will be overkill. In fact, most commercial speakers use less dense material than MDF and less and cheaper acoustic insulation inside.

Anyway, I wonder how to check if the box is acting like passive radiators?