Newbie Boombox Builder - my first post!

Hey y’all. After lurking these forums for the last few years, I figured I should finally login and post something. I’ve been toying with a bunch of ideas, mostly of the boombox/Bluetooth portable speaker variety. They’re great gifts for everyone I know, and I really enjoy both the technical challenge, and the “cosmetic” challenge!

A HUGE thank you to SO many of you guys, for curating such an insanely-informative and helpful forum that’s helped me countless times. I’ve only been tinkering and building for a year, but I’m looking forward to contributing as much as I can!

Anyway, here’s a few random builds over the last year after starting this VERY addicting hobby!

- Fender Champ BT Speaker: My first project; a 12v Bluetooth speaker for my friends wedding present. (he’s a lifelong musician) PAM8610, 3” 8 ohm Sony “buyout” speakers from Parts Express (I’ve since bought dozens of these $1.89 speakers - they sound shockingly great for small boxes!)

- Mom’s “Tube” Nightstand Speaker: Literally designed for my mom to listen to her podcasts. The tube is purely aesthetic, lit with a blue LED. PAM8403, cheap amazon 2” full rangers.

- Pelican Case On-Set Bluetooth Speaker: I work in film/tv, and slapped together this little 2.1 channel monster for on-set duty. TPA3116 2.1 amp, M38 Bluetooth module. Two 3” GRS full range drivers, and a Drok 4.5” woofer. Powered by single Sony NP-F style batteries; which are commonplace on any set. 8.4v boosted to 12v, each battery gets about 3 hours of full-blast runtime. I’m pretty sure I threw this thing together in an afternoon, and it looks like it. But damn it sounds great, and it’s indestructible!

- Paige’s NYC Dorm Speaker: A portable Bluetooth speaker for my niece’s freshman dorm. 8.4v LiPo, boosted to 12v, powering a PAM8610. Two 2.25” Aiyma full-range drivers, with matching passive radiators on the rear.

- Lastly, a few other random builds; I tend to build lots of prototypes for the hell of it.

Thanks for reading! I look forward to stealing as much knowledge as I can from all of you!

- Zack
 

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Oh yeah, my current build. It’s a 2.1 channel desktop system. I’ve recently been fascinated by these tiny, 3” and 4” subwoofers. In particular, the Tang Band W3-1876S - a tiny 3” subwoofer that’s generated a ton of great reviews. And while the YouTube “Hexibase” stuff is totally impressive, I wanted to see how it sounded in a small 2.1-channel desktop build…not to mention, I don’t have a 3D printer!

Anyway, I was reluctant to drop $50 bucks, but I picked up a rare used, unopened one on eBay for $22 bucks shipped. Woot!

A pair of 2” inch Peerless TC6FD-00-04 full-rangers rounds out the speakers. I’m testing them with a 200uf capacitor to cut out anything lower than about 200hz.

* I actually cut a different baffle/front panel to test the 3” inch Dayton Audio 3” Poly full-rangers. They sounded much fuller in the midrange, but they had nowhere near the treble and HF response as the Peerless.

I’m currently in pre-fab/testing mode; mostly because I’ve got a ton of free lumber at my disposal, but also because I just prefer listening instead of modeling! I’ve tried a few inexpensive 2.1-channel class-d amp boards, like the TPA3116D2 and the dual PAM8610-based amp from Parts Express. So far, the cheaper PE amp board is in the lead. Tons of output for a TINY little board, especially at a measly 12 volts, AND it’s got an external pot for the sub volume.

I’ll do my best to follow-up with the progress!
 

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Quick update on my current project; 2.1 channel “executive” Bluetooth speaker.

Finally found some time tonight to wrap the frame in grey tolex, mounted and sealed the drivers/subwoofer. Vinyl-wrapped the baffle in matte black, and then I ran out of matching black cap head screws! I’ll have to swap those silver bolts out asap.
 

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