Rectangular horn orientation

Thanks for posting that. I've made one refinement (throat adapter), as I see the driver opening restricted to increase compression. The throat adapter is described by [AP1, ATC, VTC] and its a simple shallow cylinder 2cm deep. It makes very little difference, unless you had intended something else.

I'm providing the following pics, based on your design (V1), just to make sure we're on the same page. The power response is flat but the on axis SPL will be rising as the beamwidth narrows, and I've added a LR2@500hz but the actual XO point (-6dB) will be at a higher freq. The horizontal profile has the flare, and the vertical profile is conical, actually reversed from the hornresp titles.
 

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@DonVK Thanks so much for that!

What is the purpose of the throat adapter? Is that what causes the rising SPL curve you posted on the filter wizard?
The driver Sd=220, but the horn S1=100 so there is some kind of throat plate to cause that reduction. This is modelled as a throat adapter. The aspect ratio of the S1 opening can be adjusted in the export window.

The rising SPL is caused by the horn's beamwidth narrowing as freq increases. If power is relatively constant, and you narrow the beamwidth, the SPL will increase. This behaviour is a function of the horn dimensions and flare rate. You mentioned earlier that you would XO to a midrange tractrix, so matching (approximately) the beamwidths at midrange XO is also desirable.
 

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"I am wondering if it would make sense make the throat slightly rectangular (9.9cm x 10.1cm) instead of square to avoid the pinching."

You can make it lots rectangular. e.g. 8x13cm is fine. I've gone with 2:1 ratio and not noticed any problem.

I started doing rectangular throats to avoind the "pinch" (also known as "goosenecking"), and I kept on doing it because it seems to give smoother / more extended HF response.

e.g. in post 63 in this thread, the throat is a rectangle (with filled in corners).

https://www.diyaudio.com/community/threads/artichoke-horn.298525/page-4
 
The most negative outcome I've had was laborously turning a quick prototype (square throat) into a relatively polished "final" build (rectangular throat) ...for no measurable difference at all. It wasn't worse - just a waste of time.

Note: I'm not great at record keeping, so I don't remember exactly which horn / driver this disappointment happened with.

My take away from this would be to suggest making a couple of super rough prototypes out of junk before you launch into the final build,

e.g. make a couple of plywood mounting plates for the drivers, slap together some rough horns from 4mm ply - or even sturdy cardboard (a couple of removalist boxes + a roll of duct tape). Make any floppy bits rigid by laminating a couple of layers of material together. The result should be rigid enough to be valid for tests.

Good inspiration:

http://doityourselfaudio.blogspot.com/2013/05/140hz-petal-horns.html

I've used this idea (holding the initial build together with cable ties) to quickly prototype a synergy-style horn.
 
@DonVK thanks. I am wondering if it would make sense make the throat slightly rectangular (9.9cm x 10.1cm) instead of square to avoid the pinching. would the throat shape make a difference acoustically?
Of course, as stated by @hollowboy , and with an aspect ratio within reason. There may be some minor polar differences at higher freq (500Hz) but to see them requires a BEM sim.

The throat plate will increase sensitivity and output, but the tradeoff is a longer horn for a given flare rate and cutoff. If the horn starts with a larger throat (S1=Sd) it can be made shorter but sensitivity is lower as well. Hypex curve allows a bit more tuning flexibility via T parameter.
 

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