ADAU1701 audio completely distorted after a while

Hello everyone,

I'll let you know as much as I can about my actual setup (it will be important to achieve a conclusion about my problem).



First, I have a ADAU1701 on a board that I designed. I'm using all ADC and DAC, one of MP pins I use for an digital external volume pot.

The ADC0 is my main input, receiving a balanced signal from my audio interface. I put two ampOps before DSP for a few reasons. First is to receive balanced signals (ofc), second to protect the DSP in cases of surge (rare cases but they happen).

The ADC1 is a generic input, for tests, phone input, etc.

The DACs, I use to send audio to a dual TPA3116 board (2.1). DAC 1 to Mid | DAC 2 to High | DAC 3 to Low.

At output, I use a active output filter like the datasheet, and another ampop to gain stage. (I prefer to do analogic gain over digital gain inside the DSP).



OK, now the power supplies



The supply is provided by a switched 24v/15A (generic chinese but with good and double core filters), and for +/-15v, I'm using two LM2596. One of then I put as inverting configuration (It does a regulator and a negative supply.. I'll show).

To make 5v, I use a LM7805 from +15v, simple and basic.

3.3v from a LM1117.



PS.: Look at the number of switched sources (maybe so much RF)


AND THE PROBLEM:

After a while (about 30mins) my output start with a little distortion, until the output is completely distorted and the audio pratically disappear after a few minutes.


Things that I already tried:

-Change the PLL_LF caps (same value, different materials)
-Another ADAU1701
-Place a 2.2uF and 100nF caps at Reset pin
-More capacitance before and after 3.3v regulator
-Another VDrive transistor (Same BC327)
-Make a new sigmastudio project from the scratch, nothing changed. A simple bypass (input->output), nothing too.

Ah, PS.: when fully problematic signal, I do a simple pertubation (touch with my fingers any V+ pin) and everything back to normal.

In Attachment, the files you need to analyze the case.
 
Sorry for the attachments. I just saw that it hadn't loaded.

Here they are:
 

Attachments

  • 1 - Normal output.jpeg
    1 - Normal output.jpeg
    175.4 KB · Views: 144
  • 2 - Distorted Output.jpeg
    2 - Distorted Output.jpeg
    165 KB · Views: 143
  • 3 - Normal output.jpeg
    3 - Normal output.jpeg
    109.1 KB · Views: 145
  • 4 - Distortion start here.jpeg
    4 - Distortion start here.jpeg
    110.9 KB · Views: 140
  • 5 - Without shield.jpg
    5 - Without shield.jpg
    972.2 KB · Views: 151
  • 6 - Final with (poor) shield.jpg
    6 - Final with (poor) shield.jpg
    946.8 KB · Views: 65
  • 7 - Assembled Board.jpg
    7 - Assembled Board.jpg
    832.4 KB · Views: 69
  • PCB.pdf
    101.9 KB · Views: 54
  • Project_calango_dsp.pdf
    724.1 KB · Views: 68
  • SigmaStudio Project.zip
    12.2 KB · Views: 33
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Just a wild guess...

Make certain that you are using an 18K resistor on pin 3 (ADC_RES). I had a lower value on this accidentally in one assembly, and it caused distortion that changed over time. It probably isn't the same problem you are having, but it's worth checking to make sure...
 
Just a wild guess...

Make certain that you are using an 18K resistor on pin 3 (ADC_RES). I had a lower value on this accidentally in one assembly, and it caused distortion that changed over time. It probably isn't the same problem you are having, but it's worth checking to make sure...


Checked. Perfect 18kohms.

I made a star ground... Think is correct, 22pF crystal caps. maybe change these? More, less... No ideas