LM3886 thermal pads/insulators

I did a search on this but came up more or less empty handed.... I prefer to use thermal pads on my projects and have searched high and low for thermal pads to fit these. They are TO-220-11 size. Although I realize I can go with the completely insulated version of the 3886 I still feel I prefer to use the metal tab version for a number of thermal reasons. What have all you chip amp builders been using for insulators or thermal pads???

Thanks!
Mark
 
Well, I don't kow where to get Mica around here locally although I know where there are a cople of abandoned Mica Mines out in the West Desert. I was thinking of Kapton insulation or Kapton tape... I know where to get both of those but I'm not sure of it's thermal characteristics... although it's an excellent insulator and very heat resistant. I wish Bergquist made thermal pads for these.... perhapos I'll call them tommrrow and inquire...

Mark
 
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I thought about just using the insulated version but I don't think the thermal transfer ability of plastic is all that good. I will just go the route of the Kapton since it is easily available... even WW Grainger stocks it. You can also get Kapton tape at just about any Powder Coating facility. Since it is extremely heat resistant they use it for masking off things to be powder coated.

Mark
 
Kapton isolation comes in thicknesses that vary from 0.001inch (1mil=0.025mm) to 0.006inch (6mil=0.15mm).
The adhesive seems to vary between 0.001inch and 0.003inch.
0.002inch mica performs better than 0.002inch Kapton.
Buying the thicker Kapton will do you no favours.
You will be better with a TF package than with 6mil Kapton.
 
There are little isolation rings that fit on the bolt you use to fasten the Chip to the heatsink , they isolate the bolt from the chip , most electronics stores sell transistor mounting kits , I get the To-264 Mounting kit and it come with the nut/bolt , Isolation ring and a mica themal pad that fits the LM3886, they cost like $1 ....

Cheers