Power Supply Soft Start V3

Introduction

The Power Supply Soft Start Board (V3) is available in the DIY audio store. This is an updated version of the Soft Start V2 boards, primarily to make them compatible with the 10x10 grid mounting pattern we've now standardized on (PCB=110mm x 55mm) so they can be easily mounted to Deluxe chassis baseplate, riser panels, front panels and/or heatsinks. Refer to the Soft Start V2 discussion thread for additional information.


This WIKI will attempt to provide instructions and/or guidelines to enable a properly working P/S Soft Start Board (V3).

Build of Materials (BOM)

QtyReference DesignatorValueTypeMouser P/NoLead SpacingNotes
1C10.01uF 1KVRadial Ceramic594-S103M47Z5UN63L0R10mmC1 should be X2 capacitor type for safety
1C21uF 275VRadial Polypropolene Snubber80-PHE840MZ7100MF11R20.3mm, 22.5mm, 23.4mm, 27.5mmsmaller value = longer delay
1C31000uF 50VRadial Aluminium Electrolytic667-EEU-FC1H1027.5mm
1R1220R3W Metal Oxide667-ERG-3SJ221A18.4mm
1R21M3W Metal Film (1/4 W ok)594-5093NW1M000J26mm
4R3, R4, R5, R6180R5W Wire Wound280-CR5-180-RC26mm
1R72K20.5W Metal Film273-2.2K-RC9.5mm lead spacing
4D1, D2, D3, D41N4007Rectifier 1000Vr 1A512-1N400711.05mm
1D51N4749A24V 1W Zener Diode512-1N4749A11.05mm lead spacing
1LED1Red5mm Red diffused LED78-TLHR64002.54mm lead spacing
1K1RelayRelay SPDT 24VDC 15mA653-G5LA-14-CF-DC24poss. replace: G5LE-14-36 DC24, 769-JS1-24V-F
5Terminal30A PCB Screw Terminals534-81975mm
or
5TerminalTE Faston Connectors571-624091


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Schematic

Picture of a completed P/S Soft Start

PCB Change History

V2.0 - First Production Version
2.0.1 - Added board dimensions
3.0 - New Layout
  • Double sided board
  • Moved AC in and Txfrmr connections to ends of board
  • Added Keystone connectors as option
  • Conforms to 10mm mounting grid

For future changes:
  • Add polarity markers for electrolytic capacitor
  • Add optional fuse between SW2 & R1

Questions

Question 1:
Will there be any loss of dynamics or timing when playing music with the use of this circuit?
Answer 1:
Once the relay contacts shorts out the load resistors, the transformer will be effectively connected to the mains as if the soft start board ain't there at all so I doubt if any sonic difference will arise from it's use in any amp or preamp project. -Jojo
Question 2:
What is the maximum size toroid that can be started with this soft-start?
Answer 2:
I have been running a 1kva toroid with a combined filter capacitance of about 160kuf for about 3 years now. -Jojo
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Suggestions/Tips

Tip no. 1:
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Tip no. 2:
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Links:
Purchase this P/S Soft Start V3

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