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Commercial Gainclone kit- building instructions

thumper here

Peter,

Thanks for the direct, this is what I intend to do but with all four amplifiers on each side. One slight problem is getting hold of thermistor CL-60 - they are not sold here in the UK! Farnell will take the order but I have to then pay a premium ($30) for them ordering them from the states! So until I can get hold of some I will use your original method of connecting to the groung earth with a 10R resistor.

Alan
 
Thanks for this superb tutorial, Peter, but color me dense...

I can't figure out where R1 is (or goes). Is there a posted photograph showing either the wire, resistor, or cap soldered in place? I have four resistors on my board/s, can see the position for Rz(obel), and can see R1 in the diagram (Post #3).

I have a PSU question, too. I chose to power two amp boards in stereo config with one Avel 250VA 25V-25V toroid in a separate cabinet. Is it best to also house the rectifier board with the toroid? Or should I put it close to the amp boards as demonstrated here? What are the pros/cons of each?

Also, if I house the rectifier board with the toroid, how many wires do I need in my umbilical (at least four, of course)? I see your elegant Patek arrangement showing only four wires in two photos, whereas the example integrated amp in this tutorial shows two grounds to the star and four other wires to the boards.

Lastly: if I add two fast-blow fuses (for initial testing), do I still need the light bulb? (I've tested the PSU with the LED. It glows. Nothing smokes.)


David Barnett in SW FL
 
Vautrin said:
I have a PSU question, too. I chose to power two amp boards in stereo config with one Avel 250VA 25V-25V toroid in a separate cabinet. Is it best to also house the rectifier board with the toroid? Or should I put it close to the amp boards as demonstrated here? What are the pros/cons of each?

Also, if I house the rectifier board with the toroid, how many wires do I need in my umbilical (at least four, of course)? I see your elegant Patek arrangement showing only four wires in two photos, whereas the example integrated amp in this tutorial shows two grounds to the star and four other wires to the boards.

If amp and PS are in separate enclosures, I would suggest to place rectifiers with the transformer, that way you will have only DC in the amp. This may not be really critical, as I've built amps with rectifiers right beside the chip (see below) and they performed well, but placing the diodes in a PS enclosure is a common practice.

four.jpg


There are 4 wires in the umbilical: V+, V- and two grounds separate for each rail. While the example integrated amp had separate power wires for each channel (that's why you see 6) the Patek has power wires run from one channel to another channel (board).

An externally hosted image should be here but it was not working when we last tested it.
 
Eureka! It all just finally 'clicked'.

My God, this is the fastest, most thorough and informative response I've received in my two decades on internet . Thanks again, Peter. This project is the most fun and stimulating thing I've done in years.


David in SW FL (Venice - "God's Waiting Room")
 
Vautrin said:
The fuses would be on the DC side, between the rectifier board and the amps. (per Nuuk)

I'm always against placing fuses on the DC side, because if one fuse fails, you will have DC voltage at your speaker, as mentioned here: http://www.diyaudio.com/forums/showthread.php?postid=1521403#post1521403

This may inevitably damage your woofers. It is OK for testing, but not with your speakers connected.

To be honest, I never used light bulb method myself, I always use Variac to bring the voltage slowly up: http://www.diyaudio.com/forums/showthread.php?s=&postid=1518281&highlight=#post1518281

If you didn't make any mistakes while assembling the boards, there is a great chance everything will work fine right from a start. Make sure that power wires are not mixed up and always wear safety glasses: they will protect your eyes in case components suddenly explode (like improperly mounted electrolytics).:cool:
 
"I'm always against placing fuses on the DC side, because if one fuse fails, you will have DC voltage at your speaker..."

Makes sense. I'll nix the fuses and borrow (or buy) a variac.

"If you didn't make any error while assembling the board, there is a great chance that everything will work fine right from a start."

I meticulously soldered under the stereomicroscope I use for stone setting/engraving so I'm pretty sure everything's ready for the electrons. And you can be sure what's left of my presbyopic & diabetic eyes will be well-protected. Thank you for your concern. Safety is part of the system.


David in Venice, FL
 
Because I cannot yet begin a new thread, I'll post here (with any due nonsequiterization apologies frontloaded).

Finished the Audiosector LM3875 Classic kit last evening and couldn't be happier. It powered perfectly and silently (no hum, no thump, nothing), testing well within range for both channels and handling its first CD ( Oscar Peterson at the Blue Note) so cleanly and musically I was stunned. Fast and sensitive. Pure, but not cold. The piano sounded like, well... OP's piano. Ray Brown's bass and Herb Ellis' guitar presented remarkably better than I'd ever heard either. But the most striking thing overall was the sheer naturalness and lucidity to the thoroughly musical experience. Subtle passages were subtler, lively passages livelier with more detailed instrumental separation than ever (for me). Everything's so detailed, less challenging. Like new glasses for my ears.

I chose to build a separate power supply using an Avel-Lindstrom 250VA 25V-25V toroid and one of the rectifier boards. The pot is the excellent PEC 50k carbon stereo model from Digikey. The chassis for each cabinet is 1/2" 6061 aluminum paired (stays cool) with cabinet walls of 1/2" bleached Baltic Birch plywood stacked to show the laminations horizontally, a look I've been lately exploring.

The speakers, little 4" Dayton RS100S-8 full range drivers, although not fully broken in, sound terrific so far. I've temporarily mounted them OB in 1/4" hardboard panels. Surprisingly easy to listen to these. The bass is better than I'd have expected, clear and detailed. I'm hopeful that speaker cabinets will bring it forward a bit, but it's not a deal breaker. Maybe some Jordans later, but for now, I'll keep them. I'd like to know what others are doing with these drivers but as they're still fairly new, I'll have to be patient, I suppose.

I'd encourage anyone reading this who is still on the fence regarding gainclone building to leap in and do it. With these kits and the instruction here, it's entirely doable and truly rewarding.

Thanks again to DIYaudio and esp. thanks to Peter for the kits, this tutorial and the outstanding support.


David in SW FL