BF862 based SE Class A Headamp without the HEAT

Founder of XSA-Labs
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BOM

Below items are all available from Mouser (circa $20)

Description Part No Qnty
n-channel power MOSFETs ZVN4306GTA 2
n junction JFET BF862 771-BF862-T/R 2
Panasonic OSCON 390uF 20v output caps 20SEPF390M 2
Output cap bypass WIMA 1uF MKS caps MKS2C041001F00KSSD 2
Input bypass Wima 2.2uF MKS caps MKS2B042201F00JSSD 2
Panasonic OSCON 100uF 25v rail caps 20SEP100MX 2
Switchcraft 3.5mm stereo jacks 35RAPC4BV4 2
Alps stereo pot with power switch RK0971221Z05 1


Plus you will need the following 0805 1% metal thin film SMT resistors (qnty):
33R(2), 47R(2), 270R(12), 1k(2), 15k(1), 47k(2), 100k(2), and qnty 4 x 100nF X7R 0812 MLCC bypass caps, and basic 3mm red or green LED.

I meant 1206 X7R caps.
 
Ok folks, for the Pocket Class A Headamp GB, if you are interested, please quote this post and add your name. When I get at least 5 people with 2 units ea or 10 people with 1 unit ea, etc. (minimum 10 boards), I will place the order for the boards.

My pricing is the usual to cover shipping and nominal costs of fab and hassle of conducting a GB. Put it this way, I am not getting rich off of it :)

$17 for 1 board outside of continental US (CONUS). $12 for one board within CONUS.

If you want two boards, add $5 so $23 or $17 for two boards outside CONUS, and inside CONUS, respectively.

In case you are wondering what the BOM will cost, between $20 and $30 depending on your choice of components. Not including batteries or Altoids tin.


Would anyone be interested in a fully-built and tested unit, with same SE Class A topology and fits in an Altoids tin, but has added feature of turn-on delay protection relay, and uses top of the line components (WIMA, Panasonic OSCON, Alps, etc.)? Pricing is TBD based on interest.

591358d1484063759-bf862-based-se-class-headamp-without-heat-pocket-class-bf862-zvn5306-ha-v1-new-oscons.jpg


Board will look like this:
594826d1485450543-bf862-based-se-class-headamp-without-heat-pocket-class-gb-layout.png


It's SMT on one side and through hole on the other side. The SMT's are 0805 - easy to hand solder - don't worry about it. :)

Many thanks to BDHM fot the layout and Agdr for the baseline Altoids tin footprint and pot/jacks/LED Eagle files. Could not have gotten this far without you guys.

----

Pocket Class A GB Order List:

xrk971 - 2 boards
funch - 2 boards
(add your name and number of boards here. Please use quote feature to grow list.)
 
Founder of XSA-Labs
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The GB thread has picked up some speed and current list is now:

xrk971 - 2 boards
pcgab - 2 boards
zman01 - 2 boards
stellarelephant - 2 boards
samoloko - 1 pcb
lui04 - 2 boards
Morde - 2 board
cyteen - 2 boards
funch - 2 boards
syyma - 2 boards
av-trouvaille - 2 boards
Mituisho - 2 boards
bogde - 2 boards
faltinsen - 2 boards
 
Founder of XSA-Labs
Joined 2012
Paid Member
xrk971 - 2 boards
pcgab - 2 boards
zman01 - 2 boards
stellarelephant - 2 boards
samoloko - 1 pcb
lui04 - 2 boards
Morde - 2 board
cyteen - 2 boards
funch - 2 boards
syyma - 2 boards
av-trouvaille - 2 boards
Mituisho - 2 boards
bogde - 2 boards
faltinsen - 2 boards
vanofmonks - 1 board
M_Balou - 2 boards
dwpeterson - 1 board
agdr - 1 board
 
Founder of XSA-Labs
Joined 2012
Paid Member
Quote:
Pocket Class A Headamp GB List:

xrk971 - 2 boards
pcgab - 2 boards
zman01 - 2 boards
stellarelephant - 2 boards
samoloko - 1 pcb
lui04 - 2 boards
Morde - 2 board
cyteen - 2 boards
funch - 2 boards
syyma - 2 boards
av-trouvaille - 2 boards
Mituisho - 2 boards
bogde - 2 boards
faltinsen - 2 boards
vanofmonks - 1 board
M_Balou - 2 boards
dwpeterson - 1 board
agdr - 1 board
walangalam - 2 boards
gwrskien - 2 boards
redarc12- 2 boards
 
Founder of XSA-Labs
Joined 2012
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Founder of XSA-Labs
Joined 2012
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The 2SA1837 Reigns Once Again

My new JFET-BJT amp is now tweaked for high bias hot running (135mA) desktop use. With a BF862 on input stage and Toshiba 2SA1837 driver on the output stage and 20v power supply - the sound is incredible. Amp matches simulation for harmonic distortion measuring in at -84dB for H2 and at -96dB for H3 and nothing else, with a measured THD of 0.0037% (37ppm) while driving 700mV into 270R load. All on 2 transistors and made possible by the superlative 2SA1837. These are at EOL but still available for $0.70 on Mouser.

http://www.diyaudio.com/forums/solid-state/301164-mosfet-source-follower-headamp-34.html

596524d1486098267-mosfet-source-follower-headamp-bf862-2sa1837-headamp-pcb-closeup.jpg


596525d1486098267-mosfet-source-follower-headamp-bf862-2sa1837-headamp-pcb-system.jpg


596539d1486104991-mosfet-source-follower-headamp-bf862-2sa1837-headamp-68r-hd-boxed-hot.png


I am using a 24v SMPS and mosfet cap multiplier followed by a low ESR cap bank.

This is my new reference headamp. The 2SA1837 is the new King - giving the LU1014D nothing to claim but higher current - not needed here in a headamp.

Sound clips available here:

http://www.diyaudio.com/forums/solid-state/301164-mosfet-source-follower-headamp-34.html#post4974324
 
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Founder of XSA-Labs
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Update on the thermal issue with the resistors. It's no problem now - in fact I think I found a good way to make very low inductance precision power resistors. Just use a PCB with two wide copper pads (bar shaped) and solder the needed 1% SMT resistors across them in parallel to achieve desired value and thermal rating. And as I found out, bond the bottom of the PCB to a heatsink with a thin layer of silicone RTV and the whole things stays fairly cool to the touch. What was too hot to touch is now just warm.

In my case, I made a precision 1% 1.5w capable ultra low inductance power resistor for cost of 5 x SMT resistors ($0.04).
 
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Some listening impressions:

- Tracks recorded from playback through the amp are very similar sounding to the reference material - so sounds like the HA is mostly transparent

To nitpick:

- Reference tracks sound just a tiny bit more dynamic

- To my ears sounds like the HA is adding a slight bit of top end shimmer; and on the acoustic rock track I got an impression of just a bit more "space" vs the reference

Excellent work X!