An ultimate amp protection circuit ?

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you get a net 4 milliohms for the two in series.
Oh, i realize i have not the slighest idea of the RDS & RDS changes of those MOS in reverse.
It might be interesting if it were a problem in some other context to actively vary the gate-source voltages to stabilize the resistance. But certainly I'm not suggesting that it is needed here..
Clever idea, as habit.
As i was asked questions about the complexity of this circuit, it think i better go back in my shelter :)
EDIT: And that is an astonishingly flat Ron at 10V Vgs.
May-be that's explain why i was not sure if i can hear any added distortion. Anyway, i think that, if any, it can be cured by some Bybee Quantum Purifiers :)
I had spend some hours to find those devices, may-be the reason why i tortured sir Alex to have them inboard..
 
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I would like to add that nothing seems to stops the DIYers to set the mosfets directly inside theirr amp, right at the side of the power transistors. ...

I was wondering when this would turn up. I simulated this last year.

What I was looking at was having the FETs on resistance provide the emitter degeneration for the output devices.

There's more - I was considering if I could modulate the on resistance of the FETs so that the emitter degeneration of the power devices was dynamic. Think about compression of the signal at high current. Think about manipulating the cross-over in a Class B pair.

I never did take the simulations to a conclusion though - but I think it is a very interesting area to explore. ;)
 
diyAudio Member RIP
Joined 2005
I was wondering when this would turn up. I simulated this last year.

What I was looking at was having the FETs on resistance provide the emitter degeneration for the output devices.

There's more - I was considering if I could modulate the on resistance of the FETs so that the emitter degeneration of the power devices was dynamic. Think about compression of the signal at high current. Think about manipulating the cross-over in a Class B pair.

I never did take the simulations to a conclusion though - but I think it is a very interesting area to explore. ;)

Along somewhat similar lines one could use them to introduce a small variable loss with the effect of removing residual distortions from the amplifier. I considered this as a technique in particular for switchmode amps, in analogy to but in contrast with active "class A" stages embedded in switchmode amps, like Devialet and various other approaches.

The devices could be in parallel rather than in series, and in the "ground" leg, i.e. the speaker return conductor, which would make the manipulation of the gate voltages somewhat easier. If the circuit breaker function were to be included then they would have to be in series.
 
IWhat I was looking at was having the FETs on resistance provide the emitter degeneration for the output devices.
The problem, them, will be power dissipation of the protection mosfet, when we want it to deal with as less power we can, for safety.
Before to look at this question, we have to solve the feedback problem. it seems impossible to keep a constant gain in the amp, during commutation and normal use, at power on.
The first idea i had was as attached, using an other low power switch to bring back FB when main switch is off. But the time constants of the switches, different between models and on/off operation make the thing impossible.
So, we need additional circuitry to disable detection during switching time.
i gave-it up.
 

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rev 1.9 born today late in night :)
Nice idea to had added an optional mechanical relay for remote power on.
More and more beautiful., Alex !
Definitively more harmonious on some details, like the AC remote plugs position and less acrobatic here or here :)
I know it is boring to repeat, but your work is amazing, and the time you offered to all of us is a priceless gift.

Just, at first sight, i'm afraid by the little tracks between Loudspeakers lines of solid state mos relays and the mechanical ones. If some one think it is enough and use them in serial instead of big diameter cables, it is risky in case of short circuit on the speaker lines and will introduce unwanted serial resistance ? I know that the protection will fire-up fast, but, who knows ?
 
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Nice idea to had added an optional mechanical relay for remote power on.

Nice idea, but better do not use this option.
Or redesign the PCB with proper distances for mains voltage and double check also the suitability of the isolation of the chosen relay.

Ensure double/reinforced isolation.

EN60065, Chapter 13.4: Creepages, Table 11
==> Design creepages of at least 5mm
(Creepage = shortest path along surfaces)

EN60065, Chapter 13.3: Clearances, Table 8 & 9
==> Design clearances of at least 4.4mm
(Clearance = shortest distance through the air)

EN60065, Chapter 8.8: (Simplified with my own words and not at all complete...)
In case of single layer isolations ensure at least 0.4mm material thickness and withstand a high pot test of 4kV.
If thinner than 0.4mm then ensure at least 3 layers, whereof already two layers withstand a high pot test of 4kV.


P.S.
Sorry that I am coming up with this so late.
Did not track this great thread for a long time.


Disclaimer:
I am not a safety expert, but interpreting the EN60065 according my best engineering knowledge.


EDIT:
The concerned isolation above is the isolation between mains and the low voltage signal area.
 
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The concerned isolation above is the isolation between mains and the low voltage signal area.
Thanks for your contribution. I'm sure you're right on an industrial point of view. Need to be confirmed by an international expert in safety rules.
Notice that the AC parts in the board are protected with a ground track from the rest of the circuit. And have to be isolated with an external isolating protection, to take fingers away, for sure. Can be done with some plastic sheet.
 
Need to be confirmed by an international expert in safety rules.
It would be definitely great to get the corresponding info from an US guy regarding UL/ANSI.
For CCC in China we can expect very close similarities to European standards.

Notice that the AC parts in the board are protected with a ground track from the rest of the circuit.
This GND track is not in place at the relay itself.
Furtheron this method also is more complicated. It does not need just some GND, it must be a valid PE (Protective Earth), which provides low impedances and high current capabilities. And then you still have to provide basic isolation vs the hot tracks. Demanded creepages then would be 2.5mm.
In any case I do not recommend to expect that people have proper PE in place. Better design for double/reinforced isoaltion, this will also allow to use the board in a stereo set of protection class 2.
 
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Joined 2002
Paid Member
Sorry to come in so late in the game, just re-discovered this thread.
I did go back to look at the schematic, very ingeneous!
The way I understand it, it compares Vin with the feedback signal, which should be the same. If, not, there's trouble and the protection is activated.
My question is, how does it handle clipping? Then the feedback signal will be much lower than Vin, but you don't want to activate the protection (I think). How is that taken care of in this system?

Jan
 
The way I understand it, it compares Vin with the feedback signal, which should be the same. If, not, there's trouble and the protection is activated.
Not exactly: It compare the input signal with the *output* signal attenuated by a factor equal to the gain of the amp . The same level, indeed than the feedback signal.
One of the interest is this protection is universal, can be set outside of any amp with no modification of and in the amp itself.

Connect the preamp lines to the protection inputs, connect the line outputs of the protection box to the amp's inputs, connect little speaker lines from the amp to the protection box, connect the speaker's output on the protection box to your enclosures.
Adjust the attenuation once, to fit your amp gain, and your sensitivity to avoid unwanted activation, done.
Both the amp and the speakers are protected.
My question is, how does it handle clipping? Then the feedback signal will be much lower than Vin, but you don't want to activate the protection (I think). How is that taken care of in this system ?
Yes, we want to activate the protection when the amp is clipping: because a HIFI amp is not supposed to do this and clipping can be dangerous for some tweeters.
As we can adjust the sensitivity, we can allow more or less clipping (and TIM) according to our needs.
I used such a protection in my big PA company with no trouble during huge rock'n'roll shows;-) It saved a lot of gears.
I have one in my own home amp from decades. Demonstrated hundreds of short circuits on the speaker's lines. Still well and alive.

nb: Too all my friends here, I have decided to leave this forum, but i will stay on this thread to help builders. You can join-me, too, on my web site, by mail, or PM if you need help.
 
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Please, do not be scared off by the apparent complexity of the schematic.
It is a version with all the options we can imagine. Soft start, silent stop, remote, temp monitoring, multi speed fans command, temperature protection and protection for both speakers and amplifier (including DC from the source).

If you only need protection, it needs minimal components count.
You are free to design a very little SMD board with just the protection parts.

Note that the protection alone is so fast that it will ensure silent start and stop by itself. Any noise or DC during the power on or power off operation of the amp will fire the protection, disconnect your speakers and ensure total silence.
 
Christophe,
Could you show the simplified schematic of what you just described?
You have a nice tool on my web site (see my signature) for this. Click on "Clear all" then "Protection alone".
Two 14 pins IC packages, two litle transistors, two power mosfets relays and/or mechanical relays, two little static relays.
And the few diodes, résistances and little caps around.


You can explore all the other options as well the same way.
Nobody noticed this amusing feature ?
 
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