KSS-272A Substitution of laser diode

Thanks for your response!
I am actually not using the signals from the servo PCB, there are 4 simple I/V converters on the rear side of the servo PCB (as said, all inspired by your work .. don't want to say I copied all your ideas :) ).
I am using the servo PDB only for the reference voltage for the I/V amplifier (power by single 5V) and the driver for the focus lens. Here I added a signal (from my USB scope) that I can change in offset (lens position) and amplitude.

I have installed an original pickup (not 'touched' earlier) and have adjusted the 'mirror' (which was a DVD before, but it's now a real mirror glued on the DVD). That is my reference (see 2nd picture).

Now the problem really seems to be to get all signals in the center of the diodes, which is an adjsutment in the µm range. I need to improve the setup.
Anyway, I see that the signals in one direction changes differently than in the other. Not sure if this is now an adjsutment done by the cylinder lens. Need to try, but as said .. everything is so delicate to touch and to adjust.

To be continued :)

@Salar: good luck on Saturday, used to live in Berlin for almost 11 years.
 

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@Salar: good luck on Saturday, used to live in Berlin for almost 11 years
Thanks ASAMS! It was raving success despite the fact that it a 139 minutes long documentary, windy and freezing 15 degrees celsius at the night of the premiere and drunken party people nearby the open air cinema.
But people watched as if spellbound

Sad you don't live here any more because I need to catch up a lot...
I will slowly start to re-read the threads and hopefully
be able to build my own rig because promised me to teach milling
on a modern CNC lathe, starting early September.
So I might be able to built a rig next spring...
 
Good to hear that it was a success, but apparently the weather was not too coorperative. No real updates on my end, I have been seen some success as well, a drive stayed 'in focus' at some point (no up and down of the lens anymore) but alomost no 'RF' signal. So, a bit of the story I miss - maybe now the cylinder lens adjustment comes into the game. Still believe I am still and that my little setup is suitable, but the project is on hold currently since I have no real time left. Let's see where the summer brings us to (and discussing in a 'biergarten' would have been a very nice option).
 
Hello. I've tried to know how to change the laser diodes in the CDs laser pickup and today finally I've changed a diode in a KSS-272A successfully.

As in other thread about the KSS-190A I said, I tried to change the diode laser and to adjust it, but it don't work. It works in KSS-121A and BU-1C, but no in KSS-272A.

For to adjust the KSS-272A, and others I suppose, you have to adjust the position of the Photodiode array IC. This is main trick.

This is the process.

1) Remove the diode, remove all the glue, clean it, blow with air under pressure.
2) Then place the new diode, type M (both diodes with common cathode), I put a Rohm RLD-78MA. Put glue, I used glue of two components. Wait until the glue is dry.
3) I change all potentiometers. Original are right, but are very hard for to manipulate. All are 2k2.
4) In the photodiode array Ic, remove the glue
5) Place the laser pickup in the mirror, with the 2mm pcb with a hole for the light to the laser.
As I said in the other thread, you force the laser ouput, extend the laser cable and cut the focus conection. In focus conection you conect a power supply(no more than 1 volt) and a low frequency generator.
6) Conect the A-B-C-D-E-F to a signal amplificator, six amplifiers in fact, and conect it to the oscilloscopes.
7) Place a piece of plastic in the fotodiode array with soft glue. It is used for to grab the fotodiode array with care.
8) Conect all, power up the CD, and find the signal. The first signal in appearing are the E-F signals. They are very usefully for to find the signal. In my case the power supply is 700mvdc and the signal generator between 21 or 23hz and between -4dbm or 0dbm.
9) Then you try to find the point like in the pictures appears, where A and C and B and D must be in phase, but 180º disphased between AB and CD. You must build a device like mine with a screew for to lock wheh yo have the right signal.
10) The signal is right and the screw lock the photodiode array for it can't be moved. Now you put glue where you retired the original factory blue. Wait until the glue is dry.
11) Now, without the screw lock the photodiode, you must confirm the signal is right.
12) Install the laser pickup and and ajust power laser and focus. And yes, it's difficult, for this in the point 3 I changed the potentiometers.

The laser power at the output for 1,5Vpp are 204uW.

There's only one problem, in my case the focus potentiometer is all at the left, the signal is clean but I think it could be more clean. I think it's due the RLD-78MA diode is different than the original, and the tolerance is at the limit.

I hope do the experiment again with other diodes that I've purchase and are on way. I want to do the experiment with a KSS-151A too.
I don't have any KSS-190A, but the process must be equal like KSS-151A.

Some pictures. I know, I'm not a great photographer, and the workshop is mess but, what workshop isn't?

KSS-272A June 2020 - Google Photos

Regards
Hello, Congratulations!!!!
I was following few persons which want to change the diode succesfully on a kss 272 laser and you are the first one which succeded! Congrats for that!
I have a dead laser how much would you ask me to put a new diode? Actually i have three dead lasers...
thanks ,
Kind regards,

Zanko
 
Hi. In the KSS-190A thread, there are three people who had been practiced with this method some cd pickups, with different result, with Sony and Technics laser pickup. I don't work in this kind of things, I've done for some kind for chanllenge. I live in Canary Islands, and lately Customs delay are very long. If someone who lives more near than I, can do the work, it is better. But by the moment, you must know that these KSS are repairable, perfect or almost perfect, but repairable, This is the KSS-190A and 151A thread.
https://www.diyaudio.com/community/...diode-applicable-for-the-kss-151a-too.366374/
 
Hi. In the KSS-190A thread, there are three people who had been practiced with this method some cd pickups, with different result, with Sony and Technics laser pickup. I don't work in this kind of things, I've done for some kind for chanllenge. I live in Canary Islands, and lately Customs delay are very long. If someone who lives more near than I, can do the work, it is better. But by the moment, you must know that these KSS are repairable, perfect or almost perfect, but repairable, This is the KSS-190A and 151A thread.
https://www.diyaudio.com/community/...diode-applicable-for-the-kss-151a-too.366374/
Hello,
As far as I know you are the only person which succeded to repair a Kss 272 a lens with a new diode and that it fonctions good after. i had a contact with a German and Dutch guy which tried but they did not do it and i do not know other persons. That is why i asked you for help, I have three players in my cave because the lenses are almost dead (one is really dead) the others are nearly dead - skipping all the time. It is a pity you do not do it, i am not in a hurry, i can wait but if ever you change your mind and if you want to specialise youself in it - i have three to repair! :), bravo and thank you!
 
Hello,
As far as I know you are the only person which succeded to repair a Kss 272 a lens with a new diode and that it fonctions good after. i had a contact with a German and Dutch guy which tried but they did not do it and i do not know other persons. That is why i asked you for help, I have three players in my cave because the lenses are almost dead (one is really dead) the others are nearly dead - skipping all the time. It is a pity you do not do it, i am not in a hurry, i can wait but if ever you change your mind and if you want to specialise youself in it - i have three to repair! :), bravo and thank you!
Hi. You can send me one, the worst or non running laser pickup. If you like the result, I could repair the two rest. If you want, I pass my address. I live in La Palma, near Tenerife, Canary Islands. Best regards
 
Hi. You can send me one, the worst or non running laser pickup. If you like the result, I could repair the two rest. If you want, I pass my address. I live in La Palma, near Tenerife, Canary Islands. Best regards
Hello, Thank you, i am willing to send you evet the three but as you say - this one do not work - you can check it if you want, I would check the solderings on the contacts and the last time i tried this one - it was not working at all. So I am willing to send one to you, i will mark a very small value so you do not pay anything and i will pay for the shipping. if you can fix them well i can pay you something also for your time too. I am excited to see if these things are repairable.
Please do give me your address so i can send you one rapidly.
Kind regards,
Zanko
 

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Hello to all,

Since this thread is about KSS272A and I have 2 Sony unit equipend with this laser pick-up (339ES and 559ES), I need your support and advices regarding one of those 2. I bought the 559ES a month ago as not working (read TOC, but failed to play tracks). After many research, I tried to adjust the pots located on laser unit. First the tracking balance (TB) - no result - back to factory setting/position, than AFC - also no result and back to factory setting/position. Finally, I tried the Focus balance and the results begun to show. The factory position of FB pot was at 12 o'clock and I turned left to 9 o'clock. The unit reads now the cds without problem, but the pickup is a little noisy, some how. As I don't have an osciloscope, please tell me if the settings I made are somehow correct and how much they influence the life of laser diode? Any other advices/recomendations?
Many thanks

Cristian
 
Hello to all,

Since this thread is about KSS272A and I have 2 Sony unit equipend with this laser pick-up (339ES and 559ES), I need your support and advices regarding one of those 2. I bought the 559ES a month ago as not working (read TOC, but failed to play tracks). After many research, I tried to adjust the pots located on laser unit. First the tracking balance (TB) - no result - back to factory setting/position, than AFC - also no result and back to factory setting/position. Finally, I tried the Focus balance and the results begun to show. The factory position of FB pot was at 12 o'clock and I turned left to 9 o'clock. The unit reads now the cds without problem, but the pickup is a little noisy, some how. As I don't have an osciloscope, please tell me if the settings I made are somehow correct and how much they influence the life of laser diode? Any other advices/recomendations?
Many thanks

Cristian
Greetings! You need to start with a complete cleaning of the laser unit, from the outside, from the inside and guides. A very important point is the condition of the lens, look carefully if there are any scratches on it? Even micro-scratches in the center greatly affect the quality and level of the RF signal. Check the backlash of the spindle motor, this is very important, especially at the beginning of the reading, where the rotation speed is maximum. In order to find out the state of the laser unit, it is useful to acquire an LD radiation power meter (this is a necessary device), an oscilloscope and a millivoltmeter, using them in combination. If the output power is normal, the current is normal, and the RF level is weak and blurry, then this is an indicator of a problem with the lens or severe contamination of the laser beam path. This is what the picture on the oscilloscope should look like. This is exactly the case where I replaced the lens, the signal became clear and rose to the normal limits.
 

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Thanks for reply. I already cleaned the lens and tha guides. The lens looks ok, no scratches. The player looks clean inside, no dust or smoke. I replaced some capacitors on BD and spindle motor boards, otherwise everything looks ok. The only pot I adjusted is the one responsible with focus balance. After that, the unit plays fine. I don't have the skills to clean o replace what is inside the laser pickup, I'm affraid to damage more... My question is if the adjustment I made influences somehow the power of laser diode, in terms of life span. I will check the RF level in the future.
Btw, during the adjustment, one SMD components (ceramic capacitor) came loose from its place. I tend to believe that it was partially unglued before, which led to the improper functioning. After the piece fell, the laser continued to work as it did after the adjustment. I tried to glue the part back, but nothing changed after that.
For the moment, I'm happy how the player works, but I need to know how the adjustment I made influences the lased diode in the future....
 
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Thanks for reply. I already cleaned the lens and tha guides. The lens looks ok, no scratches. The player looks clean inside, no dust or smoke. I replaced some capacitors on BD and spindle motor boards, otherwise everything looks ok. The only pot I adjusted is the one responsible with focus balance. After that, the unit plays fine. I don't have the skills to clean o replace what is inside the laser pickup, I'm affraid to damage more... My question is if the adjustment I made influences somehow the power of laser diode, in terms of life span. I will check the RF level in the future.
Btw, during the adjustment, one SMD components (ceramic capacitor) came loose from its place. I tend to believe that it was partially unglued before, which led to the improper functioning. After the piece fell, the laser continued to work as it did after the adjustment. I tried to glue the part back, but nothing changed after that.
For the moment, I'm happy how the player works, but I need to know how the adjustment I made influences the lased diode in the future....
This adjustment will not affect the state of the diode in any way, it affects the stability of the servo system (in simple words). APC adjustment affects, it is undesirable to touch it!