TDA8954 - motorboating sound

The reason: Extremely bad grounding scheme. On my board I had to rearrange (cut, and reroute) the entire rear of the PCB. The return path of the filter cap's current is modulating the input ground potential. After the mod the buzzing is gone. Zero noise, at both minimum and maximum volume settings. Not an easy task, but worth it... 🙂
 
Yes. In my case it was the same story, hum only in mid volume position. After rerouting the grounds, it is gone completely....
 

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Unfortunately describing it step by step not so easy. Basically the standard grounding rules apply, do not lead the the filter cap ripple current path together or close with the signal ground. As you see it is a kind of star grounding, separate wires from the speaker return ground, filter cap commons, and input signal earth point.
The common point is the transfo center tap (blue wire) on the upper left corner.
The rectifier bridge also replaced with Schottky diodes (SB 5100), plus the 10 filter capacitors increased from 1000 to 1500 uF. My supply voltage is +/- 24 V, (DC) so 25V filter caps can be used (Panasonic FR). If you are not familiar with working on double sided PCB-s , be very careful, the space is limited and the foil patterns are rather fragile....