sudden loud buzzing from my 2SC5200 / 2SA1943 amp

Been building an amp around 2 of these for what feels like forever:

UPC1342V 2SC5200 2SA1943 220W Mono Power Amplifier Board Kit HiFi Class A Amp | eBay

(not from ebay, but its the same kit from China)

All was going well (after a few smoke/fire 'learning' moments), had it working for a good couple of weeks while I waited for a few last parts, more heatsinks etc.

As i came to test it prior to my absolutely final re-assembly, the left amp board gives out a very load buzzing, accompanied by a hefty pop when power is cut. The right side amp seems to be fine and plays audio as before.

I've eye-balled the PCB and it looks fine, tried the other power from the transformer and switched inputs and outputs around to the point I am confident the issue is the PCB.

2 things that could have caused an issue. there's a chance a shred of metal from heatsink drilling got in there somewhere, although I cleaned it with compressed air before I powered it up with that in mind.

the other ****-up i made...in the case, i have a PCB for the volume pot about 5mm above one if the caps on the amp, and this 'slipped' and was probably touching the top of the cap, I dunno if electrical contact was made, or if damage could have been caused if there was.

Could this have caused permanent damage? or anything I can do to check it before I order another amp PCB (my 4th!)
 
not sure how the images are going to display:


this is the amp fixed to heatsink
9OI4LnE.jpg


bottom of the board
3qEVu1u.jpg


this is how it could have been damaged, the board was resting on the cap when I powered up:
Eo7ydAH.jpg


part which is resting on the cap looks to be the case of the larger black component:
pZIulV7.jpg




Finally, how she looked when she was working :violin::
l2AMthM.jpg
 
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volume PCB connects to the preamp inputs board at the back of the case, and is powered by the board above the broken amp PCB.

At the moment the preamp isn't connected at all, but i still get the buzzing to the speaker regardless.


I don't have a protect circuit, so in the few times I've tested it, it's been straight to the speaker...
 
the two PCB ground should connected to a single point of the case and the connection should be short and same distance from each PCB will be best fit

I thought since the PCB is screwed into the case, that would ground them, but looking at the PCB more closely, it seems the screw holes arent connected to anything.

Is this likely to be the cause of the problem, the right side PCB is currently working fine, with or without the gnd wire connected to the case.
 
Amp internal circuit must need a suitable grounding, otherwise different kinds of noise will be introduced to your amp.

Maybe the ac input cable on the top PCB introduced noise to your amp, you may move that PCB close the power transformer.
 
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Amp internal circuit must need a suitable grounding, otherwise different kinds of noise will be introduced to your amp.

Maybe the ac input cable on the top PCB introduced noise to your amp, you may move that PCB close the power transformer.

I'm a little confused how I would do this, could you direct me to a picture of it in practice?

Thanks for all your advice so far by the way, very appreciated!
 
still confused 😕

so I should connect the 2 Ov from the transformer together and to the case as per your diagram, and also wire the ground from the power-in to the case?


FTRrh59.jpg

I added this at the back of the case just before the issues started, but since a number of other things changed at the same time I wasnt sure if it was better or worse for it.
 
so I should connect the 2 Ov from the transformer together and to the case as per your diagram, and also wire the ground from the power-in to the case?

I make this diagram, hope you can understand how to wire the ground.
Just connect the "PCB 0v" to the ground where I point out before.

How to ground inside the amp is not easy to explain, not just simple 0v connect to ground, please google more info about it.
 

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