Rockford Fosgate Punch P400-2

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Okay, I got this amp , after waiting some time , , ,

Well, nothing else open , I noticed that someone has tried to repair it .... Mosfet output of the left channel , shows that have been removed , (marked on the chassis with permanent marker channel p and n channel ) and then re- install, also cards gain controls and switches have been extracted and then installed again ( you see photo 3)

I've done some measurements , and I have not found , any mosfet short or drivers , look good apparently (rail voltage is present in them, 31.40 volts)

When I logged in , I noticed the following:

Connected to input an audio signal and the output speaker produce a crackling noise and flashing in the left channel, more than the right channel (left channel 0,161 volts and 0,031 volts right channel ) .
The LM337 regulator becomes hot , and after 5 minutes , a blown 15 amp fuse that I had put on B + .

Any idea ?
 

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Well, I connected the amplifier , this time with a 25 amp fuse , and has not been cast in the whole process of verification.

In a first place, then connected , without the driver board of the channel that was producing more noise .
I connected an extra tester in series with B + to measure consumption.
I connected a speaker to the audio output of the channel that produced less noise (right channel) , consumption remained , more or less stable , 0.65 to 0.66 amps ( this channel voltage is 0,014 volts )

When testing , this did not seem significant , and , secondly, I installed the card driver produced more noise ( left channel) .

I connected again, a speaker at this last channel , and consumption has started to increase gradually from 1.20 to 2.10 amps. (the voltage at the terminals of this channel is 0.160 volts)
When I connected the speaker in bridge mode between the two channels , consumption has risen to 3.20 amps.

Elapsed time, in all this has been about ten to fifteen minutes.

I have also implemented an audio signal at the input, without noticing any sound in the speaker , even with the maximum gain level .

All this is not very significant , right Perry?
 
I have continued doing tests and have concluded that the failure could be on the cards: AB gain/2ch card crossover, and EQ card.

Therefore, I have extracted both from the motherboard, and I proceeded to the check of all its components.

Resistors and capacitors, look good, but U201, AB card, I have extracted, and compare your measurements with a new one, has given me high in some of its pins with respect to new, so I have proceeded to replace, U201, and U203, to suspect them ....

I have also seen on the card, EQ card, which seemed to have been tampered with before ... for example: pin 5 of U7, seems to have a bridge between him and a track circuit,,,

Is this correct, Perry? Do you have another card like this, to know if it's that made?
 

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A few days ago , I came back to start this fix, I had forgotten ..

And amazingly , and without any cause , ( this is the weirdest thing that has ever happened to me with an amplifier ... ) when I connected with the audio signal input , it has started to work! but , as I had taken by surprise, I had not set the output fets the sink, and have burned a channel ...

I've extracted , ( already have new orders ) and have retested the amplifier with audio signal at the input, the only channel that works, and these are " strange results "

When connected , everything seems fine , but only for five minutes , after which , the speaker sound begins to cut , and sound increasingly lower, until only a sparkling noises are heard , (similar to pink noise, but ups and downs ..)

If I disconnect and reconnect , follow these noises , when connected 24 hours elapsed , works well for five minutes and then the same thing happens again ...

So testing it took three days ...

What say ? Can be any electrolytic capacitor ?
Because a transistor or an IC not think it , do you , yes ?
 
Well, today, I'm happier ....🙂

I followed all parts checking the last few days, until today, I found R1015 (originally marked 49R9) that had a small black dot in the "R", and has made me suspicious .... as soon as I measured, I was, 0,985 K, when it should be 50 ohms!

I've substituted the nearest value that I had in my closet, (60 ohms, see photo)

The amp seems to work perfectly for some time.

My question is: do you think I can leave this resistor installed, or, should I install the original value?
 

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The higher value resistor may decrease the supply voltage for the preamp ICs (op-amps) and may cause the resistor to operate at a slightly higher temperature.

If this is your amp, you can leave it as is. If it's for a paying customer or you intend to sell it, I'd recommend using the correct value.
 
Ok, Perry, I'll do so, look for the resistor to the original value, and I will set it up.

Yes, I have intention of selling.

Thank you very much for everything, everyone, and especially to Perry, is a genius, and never tire of commend.

Greetings from Spain.
 
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