• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

output transformer testing and measurement

Should be done with power. Amplifier, through a source resistance to the secondary, and load the primary with its design load. Apply a voltage ( 2.83 V rms ) to the 8 Ohm secondary and measure response of the primary. Suggest a calibrated voltage divider so as not to run primary voltage too high. Resistor rating will determine how long you can do this. Suggest a solid SS amp to drive the secondary/speaker side. Source resistance equal to the tap, and measure input voltage at the amplifier terminals, not the OPT's.

Is not perfect, but it is the improved method one gent( who did go to the trouble of publishing a pile of OPT tests) came up with me.

Douglas
 


walter
 
If you have a good soundcard, you can use REW software with accurate results:

IMG_20250403_110357.jpg


This is how I measure frequency response of my handmade OPTs. RL should be equal to nominal secondary impedance, and for measuring FR adjust the signal for 1W to max output power across secondary. THD will be measured at the same time.

The DC bias switch is for adjusting the air gap of SE OPT's and should be open in any other test.
 
I forgot to add primary load; There should be a resistor equal to nominal Zp or plate resistance of the driver tube connected across primary winding, so here is the correct diagram:
IMG_20250403_140414.jpg


Also for measuring impedance and shunt C and leakage inductance use this:
IMG_20250403_140150.jpg


Foe measuring impedance, the excitation voltage should be the max possible voltage of headphones output, also bear in mind that impedance measurement is at low signal so it won't show anything about low F response and primary inductance, but it will show overall shunt capacitance (measured at 20KHz with open secondary), and also leakage inductance (measured at 1KHz with closed secondary).
 
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