In Line Headphone Volume Control - Pot Size

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I'm building a motorcycle intercom/music system. I need an in-line volume control for my passenger's headset/earbuds. Because she needs to adjust the volume with gloves on, the small manufactured in-line volume controls will not work. I am therefore installing a rotary pot with a knob that she can operate with her gloves on. I've searched and Googled to no avail to get an answer to this very basic question - I have both a 10K pot and a 100K pot (both dual gang, the 10K pot is probably higher quality). Which should I use? Thanks!!
 
If you must use one of the pots you already have, use the 10k. Otherwise, go with a 1k.

I cracked open the volume control on a cheap pair of headphones I have here and they were using a 1k. A 500 ohm would work fine as well but 500 ohm audio taper pots aren't terribly common.

Check out Mouser part number 313-2420F-1K. You might be able to find something similar if not identical at your local Rat Shack too.

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Output impedance.

As you rotate the pot, the output impedance changes. Ideally the worst case is when the pot is at the mid point of its resistance and the output impedance is 1/4 the end to end resistance of the pot.

So with a 10k pot, that would be 2.5k ohms and with a 100k pot, 25k ohms.

That can result in some rather significant changes in the headphone's frequency response. Also, it will result in a really weird volume taper.

With a 1k pot, you're looking at 250 ohms. Certainly not ideal, but an order of magnitude better than a 10k pot.

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