B&W 610i crossover rebuild advice

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Hi,
New frontier here. I have a set of B&W DM610i which I bought new in '95. Can't believe it has been that long. I want to rebuild / upgrade the crossovers with new capacitors. I have a basic knowledge of soldering, however, the electronics world is relative new.

The factor crossover has Bennic brand. 1. 5.3 uf 70v 7%+/- and one 10 uf 70v 7%+/-.

I need / would like specific advice on replacements for these two capacitors. Finding a 5.3 is no easy. I know I could combine two to meet that value but would prefer one vice two.

I am powering these with a Quad 405 mk1 - upgraded with new components.

Has anyone done this or have any advice.

At your mercy. Thanks.
 
If there is any benefit to this it might be reduced where the existing capacitor has resistance and inductance in series with it.

Without giving a straight answer it might be said that using either a 4u7+0u56, or 2x2u7 could be justified.
 
The Bennics would be electrolytics. I'm of the view of replacing polys with polys and lytics with lytics in passive crossovers, especially B&Ws.

I recently replaced my B&Ws of the same vintage in another thread and had somewhat similar issues with the lytics.

Mundorf makes e-caps at 1.0uF and 3.3uF. So you could parallel two 1.0uF and a 3.3uF to get that value. Kinda what I did in my setup.

Mundorf also makes e-caps at 10uF.

Note that they will be much larger than the OEM caps so make sure they can fit on the PCB and also fit within the cab.

There are cheaper alternatives but I'd be careful to look into ESR and DF for the old and new caps.

Have fun.
 
Last question - I promise. What did you do for your resistors? I am not sure of the specifics to order them from Mouser. Here is a snip from the diagram.
 

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I would measure the resistors and if within tolerance leave them alone. Replace the electros with electros of good quality. The ESR of the electros would have been factored into the original design. I do remember reading somewhere that if you replace electros with film caps you should add 1 ohm series resistance for every 10MFD. I'm not sure how effective this might be and I've never put it into practice. Food for thought.
 
It always helps to post the crossover diagram and a picture. Below from the service manual.
B&W Group North America Service & Support - Home

The 10uF is in series with a 4.7R resistor, so the ESR and hence type of capacitor shouldn't matter. So electrolytic or MKP.

The tweeter has an electrolytic 5.3uF and not much resistance at 0.47R, so changing it to a standard 5.6uF MKP (polypropylene) might entail changing the resistance. Say 1.5R if it sounds too bright, because electrolytics come with "free" series resistance around an ohm.

Since the capacitor is 7% tolerance, and always a bit vague in practise anyway, I wouldn't lose too much sleep over a 5% change in value. That will be inaudible. In practise 5% change alters crossover frequency by 2.5%. It's a square root relationship of inverse LC in a second order filter.
 

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The B&W DM610i is an interesting speaker. It's actually a 4 ohm unit. Polycone bass and metal ferrofluid tweer.

509152d1444932576-b-w-610i-crossover-rebuild-advice-b-w-dm610i-crossover.jpg


Since it's 4 ohm, crossover must be around 3kHz. If you were using 8 ohm units, you'd add 50% to inductance and resistances, and reduce capacitors by about a third. So the bass just has a bit of near-Zobel impedance correction.

Which is pretty much what works with most well-behaved 8" bass units. And polycones are the ultimate well-behaved and smooth units. 😎
 
Use polypropylene 100 VAC or higher, film and foil for tweeter any premium film cap or parallel thenm to make the 5.3 uf like 4.7 + .47 uf . Best quality cap here

Use Solen for the 10 uf, but do not use electrolytics , they are the worst capacitor.
 
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