4-way high-efficiency speaker system: OB bass, horn-loaded mids and highs, sealed sub

After visiting @Audio Elite in 2017 I knew I wanted to build speakers like that. Slowly but surely I gathered parts. 2nd hand or discounted. Since Stuart was not allowed to share the crossover schematic I had to find something else. But I saw something that was similar to the frequencies I "needed" to cover. I copied that and did a mod for the different tap on the Crites 3636 autoformer. I've posted the crossover pic but here is the complete system schematic.
Scheme-it-export-Frankenstein-2025-05-12-11-59.png

I also decided on open baffle mid-bass. Because I could go active/dsp.
 
  • Like
Reactions: Zvu
Also did the mod on the design flaw for the coax versions. For the hf part the bind posts need a recess. They cnc ed right through. Used a nylon washers sealed with pva glue. Put it in and add a new layer of wood glue.
 

Attachments

  • PXL_20250321_082353575.MP.jpg
    PXL_20250321_082353575.MP.jpg
    426.1 KB · Views: 35
  • PXL_20250320_111630425.jpg
    PXL_20250320_111630425.jpg
    451.2 KB · Views: 33
  • PXL_20250320_111523977.jpg
    PXL_20250320_111523977.jpg
    495.6 KB · Views: 36
  • PXL_20250320_111455165.jpg
    PXL_20250320_111455165.jpg
    599.5 KB · Views: 37
The 15” OB midbass was a great choice. When you build your stands/supports, consider some deeper ‘wings’ to increase the path length to cancellation with the front wave…..you’ll get a more tactile experience in the 100-120hz range where drums will really present like the real thing……it’s all about moving air.

My next OB midbass venture will be an 18” woofer heading up to 400hz where I can meet up with an 8” cone midrange driver.
 
Listening at the moment. I cannot imagine anything better. Never heard better. Even with this 4535 horn that is I think the bottleneck. Very exciting to know there are better horns, caps and coils I can upgrade.
Beranek's Law:

It has been remarked that if one selects his own components, builds his own enclosure, and is convinced he has made a wise choice of design, then his own loudspeaker sounds better to him than does anyone else's loudspeaker. In this case, the frequency response of the loudspeaker seems to play only a minor part in forming a person's opinion.

L.L. Beranek, Acoustics (McGraw-Hill, New York, 1954), p.208. (RIP 2016 @ 102 Years Old).
 
  • Like
Reactions: prairieboy
Also did the mod on the design flaw for the coax versions. For the hf part the bind posts need a recess. They cnc ed right through.
I know Bert Doppenberg started to do this mod (for a premium) when he started to sell these drivers. I have and still use a early pair (bought at the distributor), with handwritten serial numbers. I never bothered to open the casing to do this mod as I appearently do not hear a problem myself, or the early ones did not have this design flaw yet, don't know. What would be the benefit to seal the openings, soundwise?
 
What I found when doing the mod is that the binding posts connect to the voice coil via ferrous bolts. Typically 10 times more resistance than a brass bolt. They probably have a resistance of a couple tenths of ohms dwarfing the esr of capacitors. So I might replace those as well on the mid section. Already did it on the hf...(but not using the hf at the moment)

Out with the old in with the new. I was just too scared to do it on the mid driver...is it hard to put the voice coil in easily? The hf is childs play because the whole assembly comes off as a unit.
PXL_20250322_102334839.MP~2.jpg
PXL_20250321_191218275.MP~2.jpg
 
Last edited:
  • Like
Reactions: Horneydude