How does one go about tin coating bare wire? I am not talking about solder tinning. I mean the process of the stuff that is found on guitar cable wires, old wires in general, etc.
You can look it up, I think it involves either plating it or passing it through a molten bath, similar to galvanizing.
Why do you want to do it?
Better to buy ready, wire composition and coating adhesion are important.
Why do you want to do it?
Better to buy ready, wire composition and coating adhesion are important.
How does one go about tin coating bare wire? I am not talking about solder tinning.
I mean the process of the stuff that is found on guitar cable wires, old wires in general, etc.
https://www.anixter.com/content/dam...0-Anixter-WW-Conductor-Coatings-W&C-EN-US.pdf
US4661215A - Process for the production of tin-plated wires
- Google Patents
Last edited:
Commercial plating (much wire processing) requires "pickling" in STRONG acid to clean the base metal. Also a quantity of molten tin much larger than the wire in it at one time. If you run miles of wire the tin gets used; a home plater will have pounds of costly tin left over.
Another process (used for the first CopperWeld) is to plate the 1/4" BARS before going to the wire-draw mill. Wire-mills are costly; the story of electricity is in part the story of affordable mass wire.
Another process (used for the first CopperWeld) is to plate the 1/4" BARS before going to the wire-draw mill. Wire-mills are costly; the story of electricity is in part the story of affordable mass wire.
No one makes what I want.
Tin is cheap.
The acid bath sounds interesting, need to know more on that…. And temps for tin/molten bath device.
Tin is cheap.
The acid bath sounds interesting, need to know more on that…. And temps for tin/molten bath device.
How does one go about tin coating bare wire? I am not talking about solder tinning. I mean the process of the stuff that is found on guitar cable wires, old wires in general, etc.
lead-free solder is basically 95% tin, use that?
Some TV sets used tin coated wire in their harnesses, so see if the wire is available.
Why do you want to do it?
And how much wire do you want to do?
Tin Ingots are about $22 per kilo here, Iron is about $1.30...
Why do you want to do it?
And how much wire do you want to do?
Tin Ingots are about $22 per kilo here, Iron is about $1.30...
Last edited:
How does one go about tin coating bare wire? I am not talking about solder tinning. I mean the process of the stuff that is found on guitar cable wires, old wires in general, etc.
One could use Electroless Tin plating, but probably need to suspend the wire in the solution while it plates.
Bright Electroless Tin | Transene
Plating Kits - Tin Plating Kits - Electroless Tin Plating Kits - Caswell Inc
PCB Electroless Tin Plating : 5 Steps - Instructables
One could use Electroless Tin plating, but probably need to suspend the wire in the solution while it plates.
Bright Electroless Tin | Transene
Plating Kits - Tin Plating Kits - Electroless Tin Plating Kits - Caswell Inc
PCB Electroless Tin Plating : 5 Steps - Instructables
Interesting, is the final product flexible for wire use?
Contact the supplier. There are studies comparing how porous electroless plating is to electroplating.
I would check with the chemical supplier.
MG Chemicals, 421 - Liquid Tin: https://www.mgchemicals.com/products/electronics-prototyping/electroless-plating/421a-liquid-tin/
Bright Electroless Tin | Transene
Bright Electroless Tin Solution -
I would check with the chemical supplier.
MG Chemicals, 421 - Liquid Tin: https://www.mgchemicals.com/products/electronics-prototyping/electroless-plating/421a-liquid-tin/
Bright Electroless Tin | Transene
Bright Electroless Tin Solution -
Attachments
Last edited:
Interesting, thank you.
I worry a bit that it won't be enough. I'd probably want to do tens of feet at a time of a somewhat large surface area.
I worry a bit that it won't be enough. I'd probably want to do tens of feet at a time of a somewhat large surface area.
I pull bare wire through a new non metallic scouring pad to get impurities and oils off then on a ceramic tile I tin it with a very hot iron. Once you get the hang of it you can do it easily. You feed solder as you pull the wire under the iron making sure it flows. You can get it very thin or thick depending on heat and speed.
- Home
- Design & Build
- Parts
- Tin coating bare wire ?