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Amplifier Modules and PCBs For Sale

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Deleted member 148505

It's weird, I'm getting better measurements on 450kHz + 10uH inductors (in orig module, no modifications).

Attached 5W at 8 ohms 0.0005% THD, I removed THD+N because noise floor of my QA400+interface setup is unreliable.

5W at 4 ohms is 0.002%, so I'm expecting 95dB SINAD only.

5th harmonic on my qa400 + interface setup is naturally high even without DUT.
 

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Deleted member 148505

Alright, I found out the culprit of inconsistent and poor THD measurements.

When the opamp of my soundcard interface is heating up, I'm getting higher THD.

When the opamp is cool, I'm getting the best measurements.

So I cooled down the opamp of my soundcard interface, the result of my 'ASR' entry module at 5W, 4Ω is 0.0008% !!!

If the noise floor is good, this will get around ~101dB SINAD.

If the noise floor is more or less the same, I assume the module will get 0.0017% THD+N or 95dB SINAD.

This is exciting :D, I might just rent an AP if ASR is full jammed with queue for reviews.
 

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Deleted member 148505

Not that it matters but the caps on the primary side of the psu look crappy physically. Easily mistaken for an old , used unit. Can't believe this is direct from factory for the kind of money they are asking for.

Actually the whole unit looks crappy because the whole module was dipped into 'insulating varnish'. So the bubble wrap plastics 'sticked' into the components, and when I removed the bubble wrap, the letterings on the primary capacitors were erased.

And when I touch the module, it still has a sticky feeling so until now it hasn't been fully cured yet.

They should have dipped it on insulating varnish when the through hole parts are not yet assembled. Advanced manufacturing uses conformal coating spray with targeted parts on the PCB.

Also it doesn't have an LED indicator so I might mistakenly touch it while it's LIVE.
 
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Actually the whole unit looks crappy because the 'insulating varnish' is not yet cured. So the bubble wrap plastics 'sticked' into the components, when I removed the bubble wrap, the letterings on the capacitors were erased.

And when I touch the module, it still has a sticky feeling so until now it hasn't been fully cured yet.

Also it doesn't have an LED indicator so I might mistakenly touch it while it's LIVE.
Yikes. Horrible quality control but hopefully it's not a typical example. I have an SMPS800RS that doesn't have those issues and I know Tom Christensen, and others, have had a decent experience. Have you reached out to Cristi? He's banned from this forum (lol) but should still be responding to emails.

Re: the results, great work! The graph title still says TICore260BTL, will that be the same name even with the TPA3251 board?
 
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Deleted member 148505

Yikes. Horrible quality control but hopefully it's not a typical example. I have an SMPS800RS that doesn't have those issues and I know Tom Christensen, and others, have had a decent experience. Have you reached out to Cristi? He's banned from this forum (lol) but should still be responding to emails.

Re: the results, great work! The graph title still says TICore260BTL, will that be the same name even with the TPA3251 board?

I'm ok with this unit, I'll replace the caps anyway.

I'm using the same PCB and TPA3255, I just changed the buffer gain to 1.5x, changed osc freq to 650kHz, changed feedback parts, and used VER2923-682KL + 680nF for the output filter.
 
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Deleted member 148505

What impact does (changing) oscillation frequency have on performance / stability?

Should you be sticking a heat sink onto the opamps? :)

Impact of osc frequency depends on class-d design/architecture.
We can change the TPA325X operating frequency for AM avoidance as stated in the datasheet. I've used 650kHz, same as PFFB slaa788a manual, It will have higher idle losses. Higher operating frequency also reduces residual/ripple from the output filter, specially that we've used lower L output inductors.

Yes I will place a heatsink on the opamp.
 
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Deleted member 148505

Hello
The results are very good, it may be necessary to improve the wiring, shielding, partitioning, mains filter etc.
Roger

Chassis work + modules placement inside + reducing mains interference is difficult.

Hello
The heating of the AOP of the interface may be due to the absence of a 200kHz filter used during AP class D measurements.
Roger
Yes probably, the interface doesn't have a steep filter.
 
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Deleted member 148505

Update: Verifying stability of our TICore260BTL (orig schematic) 51V DC rails module with VER2923-682KL. Inductor temp will not be a problem since the dissipation factor of it is low.

As pointed out by pppp, the 682KL has an ultra linear response which I already verified using THD measurements.

If proven stable. We will change the default inductor to VER2923-682KL :)
 
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Deleted member 148505

Does the 682kl have same footprint as 103kl?
I had the 103 sat in my Mouser cart but have just gone out of stock. The 6.8uH is in stock however. Would you recommend get the 6.8 for my recently ordered Ticore260?

Yes they have the same footprint, only different inductance. I will check after stability tests, although theoretically it should run good without any modifications. Output ripple current (carrier residual) will be higher, and the inductors will have a slightly higher idle temp.
 
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