Modulus-86 build thread

Neurochrome.com
Joined 2009
Paid Member
There can be many reasons for mains hum ingress. Usually it enters by inductive coupling or leakage. It's too low frequency to couple significantly through stray capacitances, but it can couple through EMC filter caps and such as they have large enough capacitance to allow for sufficient leakage current.

In systems with USB the EMC filter caps in the PC power supply strike me as the dominant route for mains hum in a PC-based measurement setup. The best solution I've found is to use an isolated USB interface. Those are few and far between as the isolators add cost without providing much benefit for the average consumer. There are some USB isolators out there for industrial applications, but they only seem to support "full speed" (12 Mbit/s). That's plenty for audio, but could lead to some compatibility problems. USB2/3 devices should be compatible ... "should"... Also note that some of them only isolate the power, which is useless. You need full isolation.
Another option is to run the analyzer software on a laptop on battery power. If the PC doesn't connect to ground it can't cause any current in the ground loop.

Mains hum can also enter via the cabling. So use good StarQuad cables and a differential input on the DUT. Also use the differential input on the analyzer. Beware that you don't exceed the common-mode voltage spec for the analyzer input, though.

Also keep in mind that 50/60 Hz hum may not be from the mains. I've been poking around in the lab lately and on occasion I'll get some 25 Hz and harmonics showing up, which is remarkable given that I'm on 60 Hz mains. It wouldn't surprise me one bit if that's related to wifi SSID broadcasts. The wifi bands are crowded here to say the least. #innerCityLiving.
Screenshot 2024-06-04 at 11.57.06.png

The 25 Hz and harmonics I see are maybe 10 dB above the noise floor on the APx555, so it's not like this has any real consequences except it doesn't look pretty in the plot. Part of the reason for this is also that I have the circuit sitting 'naked' on the lab bench. Once it's in a metal chassis the RF will be shunted to ground (and attenuated heavily by the chassis).

I'll sometimes make a circuit burrito. I.e., wrap the circuit under test in ESD-safe bubble wrap and then in aluminum foil that's grounded to the test equipment ground. That usually knocks down the various RF sources to the point where they don't show in the measurement. Also, I keep my cellphone out of the lab.

Tom
 
  • Like
Reactions: 1 users
Member
Joined 2011
Paid Member
Can you post a picture of how you connected interface gnd with usb gnd?
I have the same problem with 50 Hz ripple in my measurements.
I took it all apart now, but it was wire from usb gnd stuck in between usb connector and the plug, and the other end connected to gnd on the input/output. It was not pretty looking or professional but it worked to remove the 60hz from my measurements.

Solution was mentioned by youtuber - phils lab - in his qa403 video review
 
  • Like
Reactions: 1 users
Neurochrome.com
Joined 2009
Paid Member
About once a year I go through an exercise where I try new ideas on the Modulus-86 design just to see if I can squeeze a bit more performance out of it. That's one of the reasons the Modulus-86 is now in Rev. 3.0. This year I'm looking at resistors and I figured I'd share some preliminary results.

The resistor that's most likely to affect performance is the resistor from the output to the inverting input of the global feedback network. Same as in any other power amp. In Modulus-86 Rev. 3.0, that's R18.

The Dale RN55 "military grade" metal film resistors get a fair amount of press here. The "civilian grade" CMF55 is identical to the RN55 and I decided to give that a whirl. After all, the CMF55 has a pretty detailed spec sheet and seems like an overall good product. I decided to compare it against a TE YR1B-series resistor of the same resistance. The YR1B is roughly half the cost of the CMF55. Both resistors were 20 kΩ, ±0.1 % tolerance.

Here's an FFT of 50 W into 8 Ω at 1 kHz with the TE YR1B-series resistor.
MOD86 Rev. 3.0_ R18 = TE YR1B20KCC (1x 20 kOhm).png


And here is the same measurement with the Vishay/Dale CMF55 (= RN55) resistor:
MOD86 Rev. 3.0_ R18 = Vishay_Dale CMF5520K000BEEB (1x 20 kOhm).PNG


Seems pretty obvious that the extra money doesn't buy you better performance.

These results are repeatable, by the way. I tried various combinations of resistors. The result is the same: The CMF55 is about 10 dB worse than the plain vanilla TE YR1B.

I think I'll try Holco (now owned by TE) next. Just because that's another brand of boutique resistors that seems well-regarded.

Tom
 
  • Like
Reactions: 1 users
Hi Tom,

Your effort here begs a question you'd probably prefer to avoid -- SM resistors. If a few in critical locations could achieve predictable, consistent improvements, it might work if you were to space the through-hole pads closely such that they could work both ways. TH resistors would stand vertically and the SM ones (larger sizes) would lie flat. For other devices flexible-use layouts could extend DIY board design lives. It could well be that there are bigger compromises than I realize, but this might be a path forward for some situations.

Skip