SG3525 problem

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Hi

If you don't put any sort of feedback then you will end up with unregulated, what would be best if this is your first project of this kind(I assume it is).this is not a bad thing, just that supply will work like normal transformer, during heavy load output voltage will drop a bit. Then this will look something like that

An externally hosted image should be here but it was not working when we last tested it.
 
Hi Luka,

I've made such a power supply,

36mm OD 3C85 Toroid
2*6 turns primary
2*20 turns secondary

6*BUZ11 fets
1*SG3525 pwm chip
unregulated
push pull design

with heavy loads, output voltage drops from +/-37V (unloaded) to +/-25V (~200W output power)

in my opinion it seems to be a huge voltage drop...
thanks for any advice...
Alexis.
 
Hi luka
thanks for your fast answer

the transformer is one from a commercial power amp
2*1mm wires for primary and 1*1mm for secondary

48V peak peak across the whole primary (2*6 turns) (24V RMS)
no voltage drop on the primary side
windings get hot during test 13V@15A

not enough wires in my opinion for such a current
50Khz gives 0.3mm skin effect so 0.6mm wire diameter
for 15 A ===> 5mm2 (3A/mm2) so 17*0.6mm diam. wires !! instead of 2 !!
 
Hi

That is more like what I would do. I have learn in this past few years that it is not good to put as little wire on any kind of transformer as you can. You must do opposite. I use 5x0.9mm for each primary and 2x of the same wire for sec with great results. If you will use 1mm wire then put let say 6 in parallel for primary and 3 for sec. I would lower the Fsw to let say 35kHz to get some more useful % of wire size, but if core saturates, than go with Fsw up to 50kHz
 
Hi

Etd34 has almost the same Ae and it is good for up to 260W @ 48kHz. So base on this I would say that YES, but don't know if the load is resistor/constant. But with amp probably no problem.
But all this is not 100%, so some tests are in order

BTW: I will start to build you D-amp (Fredos), and will need help
 
Does anyone know how to stop the two square waves from overlapping?, looking through some webpages it just seems to be a resistor between pins 5 & 7 to control the "dead time" for the mosfets. I'm using simplified version. For the resistor between pins 5 & 7 I'm using 100R but changing this value or even jumping the pins seem to have no effect, the two waveforms are a perfect overlapping match on my oscilloscope. Thank you.


DSCN0150_zps71872494.jpg


http://i317.photobucket.com/albums/mm398/haz_1000/p89-f9_zpsc02dfc9d.gif
 
Thats great!! I was a little confused as the oscilloscope stacks the waveforms perfectly on top of each other when I use the auto set button, (trigger mode). But when the scope is in (auto mode) the video is the end result.

was not quite sure what a signal 180 degrees out of phase would look like on an
oscilloscope screen. thanks!!
 
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