F5 power amplifier

This ought to keep things cool.

It's amazing what you can find around an industrial site.

Now, how to use it.

I've got two of them but I doubt that I'll need them.
 

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There are numerous substitutions that you can make but Nelson's favourites are those shown in the schematics. Using anything different will affect the "tone" of the amp, maybe for the better, maybe for the worse, maybe audible or maybe not. The beauty of DIY is trying various ideas to see what suits you.

h_a is still selling genuine components so PM him for the genuine Pass sound.
 
It's alive...the F5

Just put together an F5, my first Class A FET amp. While awaiting shipment of the diyAudio 4U case, I mocked up the amp with a couple of much-too-small heatsinks and a wood PCB holder.

Right channel fired up no problem. With a warmup, got .59v on both 0.47ohm resistors and .000v at the speaker outputs!

Left channel was the problem child. Could not adjust. Touched up a couple of solder joints that look a bit suspect, and reconnected. Biased up without a problem.

All the parts from Mouser and Jameco, small signal FETs from Spencer in Singapore. Used 18g teflon coated wire from local surplus store. Changes from original schematic: the CL-60 surge parts were attached directly on PEM from input to switch. Also, the dual 18v transformer was not in stock at Antec, so I used a 300VA 16v dual secondary instead. With my slightly elevate utility voltage here, I am getting 22.6 vdc at the PS unloaded. OK by me.

The temporary headsinks I am using for this are too small and get hot quickly, so I can only leave the amp on for 3-4 minutes to adjust. Next step is to add music.

Cannot do much more until the cabinet with heatsinks show up. My advice to someone wanting to build an F5 is to CHECK every resistor value before inserting, and set pots to zero ohms while in the board. I recommend putting in two pots first, check value, then add individual resistors after checking their values. Also put a clip-on heat sink for the small transistors/FETs when soldering on the board.

Thanks to all who offered help.
 

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Use a fan to blow cooling air across those 'sinks until your bigger case arrives (it doesn't need much air to get rid of the heat)

Don't be afraid to run the unit HOT, 55*C is pretty normal around here, as they do sound more detailed and 'smoother' when hotter, particularly in comparison when some people use giant sinks to keep temp below 40*C.

.... my 2 cents
 
On one amp build, I used a couple of small 'tunnel heatsinks' that offered free air 0.9*C/W and ran some slow air thru the pair and the sink just got to about +50*C (for a room temp of about 25*C) - in summer, it still ended up cycling at 56*C (+/- 3*C with a computer 'whisper quiet' 6" multispeed fan control.

I ended up using some flexible ducting to exhaust the 'hot air' outside - worked like a charm - still does, as I understand, and never a problem.

Mind you, I always use a dc protection cct with 'turn on' delay and a 'mute' function - simple and safe!
 
F5

I have built four or five of these amps for friends. Only one failed and this put rail voltage across one of his speakers. Generally it is the bass speaker that cops it. This particular amp was the only one that didn't have speaker protection because he specifically asked for it to be omitted. Luckily it didn't damage his speaker because as soon as he realised something was wrong he turned the amp off. It is playing russian roulett not having speaker protection IMHO.
 
To me, adding a dc protection cct is a 'no brainer' and I'm totally puzzled about this extraordinary reluctance to use such a common sense addition - there are any number of good, reliable, low resistance, etc, etc modules (from Asia, for example) that cost little and work off easily acquired voltages already in the power amp.

For those people that have a 'thing' about possible relay problems, there are quite a few designs availably (also on this site) that use low Rdson power Fets/Transistors and are also quite simple and cheap to build.

To lose a couple of Power Fets, it costs some dollars for replacement matched Fets, and to lose a good quality bass driver will cost a few hundred but with no passive Xover, it can kill those favourite and highly prized midrange driver that aren't replaceable at all.

A good quality F5 will cost you maybe $6 - 800 to build - a good quality speaker will probably cost 10 times that, so why not use some easily added protection.

Now, if you're using simple Cmultipliers in your amp, the +ve and -ve rails often don't charge up at the same rate, so you DO need some delay while they initially charge up, but adding Capacitor Multipliers to the power supply is another story ...
 
I have built four or five of these amps for friends. Only one failed and this put rail voltage across one of his speakers. Generally it is the bass speaker that cops it. This particular amp was the only one that didn't have speaker protection because he specifically asked for it to be omitted. Luckily it didn't damage his speaker because as soon as he realised something was wrong he turned the amp off. It is playing russian roulett not having speaker protection IMHO.

How did that one fail?