2 Way speaker project review

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Dear Experts,

I'm building a budget 2 way speaker and I would have your opinion on where I am and if my crossover design is correct. I've simulated and built the cabinet, vented box, braced, measured with the UMIK-1 at 1 mt
Drivers: Tymphany XT25TG30-04 with horn, SB SB20PFCR30-4
Picture1.jpg
FR, in box at 1 mt, gated, not smoothed
picture 2.png
woofer
picture 3.png
tweeter
picture 4.png
FR simulated with BoxSim
picture 5.png
Crossover network

My questions
1. is the XO design correct, elegant, or can I make something better?
2. the impedance goes below 4 in some frequencies: I use a standard AV amplifier, do I need to correct them or not (I will use the speakers at loud volume)
3. the drivers are acoustically misaligned by 7mm: do I need to correct it?
4. Is the frequency response good, and how much I can trust BoxSim to buy expensive crossover parts?

Thanks to all for the inputs!!!

Cheers
 
Yeah the phase looks good but it all depends on how the measurements and relative phases were taken and then imported/aligned within the simulation program to begin with.

You need to do something equivalent to the attached PDF. If you have then all is good.
 

Attachments

  • measurement guide.pdf
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I have found that measured phase can be different from derived phase. If possible, when you take gated measurements of the woofer and tweeter, try to capture phase.

To answer your questions
1. is the XO design correct, elegant, or can I make something better?

It is looking pretty good. More tweaking might get you a slightly flatter response, or maybe not. It is quite nice.

2. the impedance goes below 4 in some frequencies: I use a standard AV amplifier, do I need to correct them or not (I will use the speakers at loud volume)

Most speakers which are called "4 Ohm" actually have impedance minimums in the 3 Ohm range. Most 2 channel amps can handle this kind of 4 Ohm speaker. I set a friend up with a very common Sony 40 W receiver (vintage 1988) to drive a 4 Ohm speaker, and he was happy for years. The only way to know for sure if your amp will handle it is to try it. But I think the risk is low.

3. the drivers are acoustically misaligned by 7mm: do I need to correct it?

I am not sure what kind of misalignment you are talking about. If it is horizontal alignment, the answer is No. If it is distance from the listener, the answer is more complicated.

Your boxsim simulation needs to take into account the difference in distance between the woofer and tweeter, and I can't tell from the FR plot if you have done so... I use Xsim, so I know nothing about boxsim. 7mm is not much considering your crossover frequency is 1500 Hz, so this may be nothing to worry about. Can you elaborate on the misalignment?

4. Is the frequency response good, and how much I can trust BoxSim to buy expensive crossover parts?

Assuming you have made good valid measurements, crossover simulations are pretty accurate.

However, final voicing is done by ear, and you will need some way of making small adjustments. Typically the tweeter level is what needs adjusting. You should buy some 1, 2, and 3 ohm resistors when you order your parts.

If you need to decrease the tweeter a little, you could add a little resistance on the amp side of the tweeter (in other words add the resistance so it is between the amp and the first tweeter capacitor). Amp side resistance doesn't change the filter characteristics very much.

If you need to raise up the tweeter a little, you could add some resistance to the parallel leg of the tweeter L pad... right now you have 1.5 ohm in series with the tweeter, and 4 ohm in parallel. Making that 4 ohm into 5 or 6 ohm willl raise up the tweeter level without changing the filter characteristics by much. You could also put a resistor in parallel with the 1.5 ohm... You will have to let your ears guide you along with measurements when you get to this stage.
 
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1K -2K perfect.
thanks!!

You need to do something equivalent to the attached PDF. If you have then all is good.
Yes, UMIK-1 for FR, measured with REW at 1mt outdoor with kind of far object reflection, Dayton V2 for the zma file, measured in box

picture 1.png

gate value

picture 2.png

Tweeter gated

picture 3.png

Woofer gated

picture 4.png

together gated

@Hifijim, thanks for the detailed answer!
I am not sure what kind of misalignment you are talking about. If it is horizontal alignment, the answer is No. If it is distance from the listener, the answer is more complicated
I measured the time delay with reference loop with REW, on axis, at tweeter centre, and the difference was 7mm: I think that the right definition is "acoustic centre", but I'm not sure; I use it for see if the drivers are time aligned. It's accurate because I move the mic by 1cm and it was reflected in the measurement
Assuming you have made good valid measurements, crossover simulations are pretty accurate.
I've attached the measurement and the technique that I used , I can share the REW files if you like to take a look

Thanks to all for the great feedback, really appreciate your comments and suggestions!

cheers
 
Dear Experts,

I need your kind review of the next steps in my project

Crossover layout

Crossover.jpg

Could you please let me know if the components positions are correct and if I'm reducing the possibility of fire hazard (I read that the electrolytic may cause some time...)

Final FR

Final response.jpg

Final frequency response, with driver response. No smoothing, gated at 3.5ms

Polar response

Polar.jpg

Polar response, only vertical, I can't do horizontal

Do you think that I'm good to go? Any recommendation?

Thanks!

Cheers
 
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