MWOB-3 Open Baffle 3-way Loudspeaker

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I've got a prototype working of a 3-way open baffle speaker. This grew out of a 2-way open baffle prototype that I previously developed. The system uses a medium width flat baffle, so I call it the MWOB-3. The baffle is 24" wide and 30" high.

DRIVERS:
woofer: Exodus Anarchy - 6.5" 12mm Xmax, in baffle, at top
midrange: Seas MP12VC - 4.5" 1mm Xmax, nude above baffle
tweeter: Tang-Band W2-800SL - 2" full range inverted AlMg cone, above but attached to top edge of the baffle

Crossover Points: W-to-M @ 750 Hz, 4th order, M-to-T @ 3kHz 6th order

Here's a picture of the prototype (you may need to click the image to view it with proper proportioning):

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I did some modeling of the Exodus Anarchy before choosing this mounting location. At the time, my goal was to smooth out some of the dipole response peaks, which I thought would be necessary for the original 2-way version. It works as advertised and keeps the drivers in a tight group so I didn't change it for the 3-way incarnation. Here is a measurement of the Anarchy alone on the baffle:

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As you can see, the first peak in the dipole pattern occurs starting at about 800 Hz or so. I chose the crossover point to the midrange as 750 Hz. I would go lower, but this would significantly increase the power requirement for the midrange.

The tweeter has good sensitivity (rated at 87dB/W) and despite being a 1.5" diameter radiator has good upper end performance. Here is a plot of the driver's response in free air:

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It also has some downside, namely a peak in the response at 2.3k Hz (the dipole peak is higher, occurring at about 4kHz). Adding the midrange allowed me to cross over to the tweeter at 3kHz, just above the response bump. This has the downside that the midrange has drooping off-axis response below this frequency, which you can see in the off-axis response plot, below.



I targeted a flat frequency response, and developed the crossover using my Active Crossover Designer tools. Here is the frequency responses
SYSTEM RESPONSES IN THE HORIZONTAL PLANE:

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SYSTEM RESPONSES IN THE VERTICAL PLANE:

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In these plots, you can see that the drooping off-axis response of the midrange is creating a dip in the power response around 3k Hz. Some well known designers reduce energy in this region, often by using a notch to form a dip in the (direct) response. Instead, this speaker has flat direct sound and a dip in the power response around 2.5-3kHz (by accident, not by design). Note that there is very little, if any, indication that there is a crossover point at 750 Hz.

I've been auditioning the speaker over the last couple of days. The tonal balance seems fine - I don't find it to be bright despite the mostly flat on-axis response. The system response extends down to about 80-100Hz, where the woofer starts to roll off more steeply. I would probably cross over to sealed subs at 80 Hz so that I could still get some good SPL out of the woofer before it reaches Xmax.

Please note that no expense was spared on the cabinet esthetics. :D It is a prototype after all...

-Charlie
 

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Now that I have TWO working speakers to listen to I am really liking how this project is turning out! The imaging is good and I can get reasonable SPLs using about 50W for the midrange and tweeter and 100W for the woofer.

Next up is making a new mount for the tweeter and midrange. I'm trying to figure out how to hold these drivers in place without blacking the rear radiation - maybe holding them by the magnets. Ideas on this are welcome.

Here is a picture of the prototypes, finally a stereo pair:

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-Charlie
 
Next up is making a new mount for the tweeter and midrange. I'm trying to figure out how to hold these drivers in place without blacking the rear radiation - maybe holding them by the magnets. Ideas on this are welcome.
By hanging them with rubber bands.
Do you need a picture ?
Just make two 'columns' at each side , or make a frame and from the top angles you can attach the midrange driver. A third rubber band is then fixed by and around the magnet to make the driver horizontal ( so you need an extra prolongation at the top of the frame, just in the middle ). Same for the tweeter but ...below !
It should be done also with the woofer but that would imply a redesign.
With the drivers suspended there are just no interactions between the drivers.
Just make sure the rubber bands are tensioned to the point that the load can oscillate at subsonic frequency ;)

Ps. Rudolf, that is so ...naif !
 
Well, I suggest Charlie to try.
I specified the number : Three ,one holding the speaker by the magnet to counterbalance the weight; the other two could be substituted by one passing thru the two ( upper :p:rolleyes: ) holes.
The rubber has to be at nearly max extension- depending of its elasticity, which mainly depends on the size .
It's simplicity at its best ;)
And I will go on and on repeating the same story :eek:;):rolleyes::mad:
 
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