My DIY BT5.0 headphone amplifier

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Hi everyone

I'm Murasame Yui

My full time job is high power LEV/EV battery PCB designer
Also DIY is my hobby.
So i design a battery wireless amplifier myself.

All the circuit and mechanical and PCB are design by me.

I only build one and will never mass production.
because it's too expensive.

It's spent me over 10,000 USD and 3 month.
(sorry for typing mistake, It's 10,000 USD not 100,000)

USB to Headphone
USB=>Adum3160=>CM6631A=>74HC32=>
AK4399=>MUSES72320=>AD815=>Headphone

BT 5.0 to Headphone
CSR8675=>CS8414=>74HC32=>
AK4399=>MUSES72320=>AD815=>Headphone

Battery capacity Li-po 4000mAh 4S6P = 355Wh

Amplifier
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Isolated power supply
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Battery & Charger
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Finish PCB Transparent view
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Use TexasComponent ASM2575 resistor
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Old stock military wet Tantalum capacitor
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VICOR isolated DC/DC converter
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Furutech RCA socket
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Building 3D model
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Use 3D model to calculating total weight
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Use VICOR DC/DC module constant power to heat wet tantalum capacitor
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Start building battery
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130W High power discharge test
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Battery pack building
Also modify the analog voltage meter display range from 0~20V to 12~17V
The 4S Li-po battery empty at 12V and fully charge at 16.8V
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Building VICOR Isolated power supply module
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Building display panel
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Look the-same with 3D model
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USB link success
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BT5.0 link success
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Building AK4399 DAC / MUSES72320 digital volume control and Amplifier board by hand soldering
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Add shielding case for DAC/Digital volume/amplifier chip
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Final test
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Lighting in the dark
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Connecting with SONY BT LP player
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And this is not the end.
I'm building the Aluminum case now.
I will finish this amplifier end of August.

Hope everybody enjoy my DIY process.

Thank you for watching.
 
Last edited:
Oh~ Sorry
It's 10,000 USD not 100,000 USD hahaha


$850 Texascomponents ASM2575 Audio resistor 50pcs
Audio (Surface Mount)
$400 Li-Po Cell 5548135 4000mAh x 4S x 6P = 24pcs
$735 VICOR DCM3623 x4
DCM3623T75X1380T00 Vicor | Mouser 臺灣
$2000 Panasonic 100uF/16V polymer Tantalum capacitor 500pcs
$2700 Military wet Tantalum capacitor 44pcs
$100 Laser cut heatsink 2pcs
$270 SMT Nuts 132pcs
$30 Aluminum knob
$60 OLED Display 2pcs
$60 WE shielding case x12
$70 CSR8675 module
$80 AK4399 chip
$100 LTC4006 charger parts
$20 S8254 Li-cell protection
$10 Cell balance board
$40 AD815 chip
$35 CM6631A board
$1333 Main PCB manufacture
$266 Meter PCB manufacture
$1400 Aluminum case


$10,492 total now
 
Inside the PCB

Love Symmetrical structure
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Top Layer with silkscreen
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Top layer Track
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M1 Layer Track
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M2 Layer Track
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Bottom Layer Track
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Bottom Layer With Silkscreen
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Real PCB Panel (570 x 530mm)
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Impedance control report
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Very beautiful I2S square wave signal
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All PCB layer view
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De panel
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3D Assembly Exploded view
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Last edited:
By use military wet Tantalum capacitor as AD815 OP bypass capacitor
and Texascomponnets ASM2575 resistor as signal path

With the AD815 high output current and ultra fast Differential Slew Rate 900V/s
and width 120 MHz Bandwidth (–3 dB)

You can get Strong and low but comfortable and flexible low frequency response

And precise and clear but no sense of oppression high frequency response
Feels as smooth silk with luster.

And also flat and natural mid-frequency response

And use VICOR 80W dc/dc module and ultra low internal resistance HighPower Li-Po Battery and Polymer Tantalum capacitor array

You can get Ultra-fast response ,sufficient current and stable power supply

Combining the above elements

You can get very natural and Comfortable with precise positioning sound field no matter music style

About analyser measurements

Because this amplifier very heavy and all USB/Power connector/Battery and Konb need avoid collision

I will do that after aluminum case ready.
 
Because I have over 100 pcs AK4399 chip in stock.

Also I have build over 45 headphone amplifier are used AK4399
AK4399 just like my old friend and I love the sound.

Ahh fair enough. Would be interesting to see how it measures. Although it’s unlikely anyone can hear the differences between those chips if implemented well (which looks like it has been!)
 
Oh~ Sorry
It's 10,000 USD not 100,000 USD hahaha


$850 Texascomponents ASM2575 Audio resistor 50pcs
Audio (Surface Mount)
$400 Li-Po Cell 5548135 4000mAh x 4S x 6P = 24pcs
$735 VICOR DCM3623 x4
DCM3623T75X1380T00 Vicor | Mouser 臺灣
$2000 Panasonic 100uF/16V polymer Tantalum capacitor 500pcs
$2700 Military wet Tantalum capacitor 44pcs
$100 Laser cut heatsink 2pcs
$270 SMT Nuts 132pcs
$30 Aluminum knob
$60 OLED Display 2pcs
$60 WE shielding case x12
$70 CSR8675 module
$80 AK4399 chip
$100 LTC4006 charger parts
$20 S8254 Li-cell protection
$10 Cell balance board
$40 AD815 chip
$35 CM6631A board
$1333 Main PCB manufacture
$266 Meter PCB manufacture
$1400 Aluminum case


$10,492 total now


Very impressive project!

I can see the costs perhaps are due to the large quantities of components.

It looks like you have enough parts for 10, not a single project.
 
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