Cheap as Chips OPA1688 Low-THD Muscle Amp

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Dual OPA1688 Parallel hand-etched amp now boxed up with DC-DC +/-18v dual rail power supply from SHPA project.

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Thanks, guys! Casework, even with pre-drilled/cut cases like this still take an enormous amount of time. I had to drill the hole for the headphone jack in the front as this was a Class D speaker amp case. Plus all the holes on the baseplate. Then a cover plate for the 5.5mm barrel jack to replace IEC jack. I can’t imagine how much more time for a custom case.

This amp is surprisingly good sounding - I am almost surprised how good it sounds. It is very quiet. No noise whatsoever (hiss or hum) even with volume all the way up when source is not on. Having +/-18v rails really gives the OPA1688 some headroom for great dynamics.

The big discrete DC coupled SE Class A amps next to it sounds better of course, more power and more dynamics. But when I get the 8x parallel OPA1622 built I am not going to be so sure this will still be true.

I am going to have to get back to work on the 1622 project and order the BOM (thank you to Zman01 for helping me with this).
 
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How is your OPA1622 project going?
Will be interesting.

OPA1622 is a good opamp.
But it has fairly high input bias current.
I would recommend some input bias compensation to avoid DC-offset.
OPA1611, OPA1612 has much lower input bias current.

The JFET OPA1641, OPA1642 has no input bias problem.

I prefer JFET or CMOS operational amplifiers.
They have practically no input bias current.
 
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Hi Lineup,
I am a bit busy with work and a couple of other power amp projects don’t the 8x 1622 is on hold for the moment. I should at least order the parts so that if time presents itself I can start. I could even start with just a 2x or 4x version and add more as needed. Easy enough to warm the board from below and apply heat from a hot air pencil from above for more amp chips, as needed. I did not look at input bias current and perhaps you are right that a JFET input voltage gain stage would have been good. I had no issues with 1688 so assumed this one would be similar. But looking at data sheets now see 10pA vs 1uA so yes, a big difference. Thanks for the heads up.
 
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The OPA1622 VSON10’s are in. Man, they are small (that’s a strip of 10). They are significantly less expensive from Arrow vs Mouser. Here is the board that they will go on, and I suppoe the corresponding tiny little VSON10 pads match up.
 

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I soldered one set of OPA1622's for a 2x parallel amp just to test and make sure it works before installing the remaining chips. Works great - at just 2x, it is more than enough for my 96dB OB-1 headphones. Using a linear 25w trafo and cap multiplier to get +/18v rails. Build uses Susumu and Dale metal thin film resistors on all key locations. JPS64's excellent layout is perfect, the amp fired up the first time, no issues. I was actually surprised it worked given that my soldering of the VSON10's was a bit sketchy. Those things really self-align surprisingly well via surface tension.

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I don't understand the 220 ohm "summation" resistors you mention. There is no summation, there is no need for resistors at the input of a follower (they add a tiny bit of noise, that's all).


I think the Zobel network should be more like 22n/47R, otherwise its roll-off is too close to the audio band and affect the frequency response.
 
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All 8 OPA1622's are now in place. Need to sort out a rather powerful low noise +/-18v power supply capable of supplying 8x150mA=1.2A. I will use a 25VA 15v trafo and cap mulitiplier:
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Closeup:
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Measurements of Muscle Amp

The amp is powered by an Antek 25VA 15v transformer and a Prasi/MJ cap multiplier (Darlington topology) with 2200uF of bulk capacitance. I setup the amp to drive a 47ohm 2w resistor using a 2ppm 1khz oscillator. Voltage across dummy load is fed across the differential inputs of the Focusrite 2i4. I replaced the 100nF film cap in the Zobel with 22nF AVX MKT 100v film cap.

Setup:
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Here is measured distortion profile for 1.0Vpp into 47ohms (0.00061% THD):
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2.0Vpp into 47ohms (0.00082% THD):
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and 4.0Vpp into 47ohms (0.0017% THD):
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Settings for the FFT can be seen in the inset setup page.

Listening to the amp now with test tracks. Sounds very nice - neutral, clean and very quiet. Fluke 101 shows 0.0mV in mVAC. Output DC offset is -9mV on both channels. There is no scratchy noises when the volume pot is adjusted - smooth.

One final check, I connected it to a 4ohm speaker (dual PA130-8 XKi) and it sounds great, Qnty 8 of the OPA1622's in parallel should be able to drive a 4ohm speaker load since one can drive 32ohms.
 

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