Search the Vendors Bazaar, we have a member offering kits and parts for diy headphones.
Here it is: EarphoneDIYLabs
Here it is: EarphoneDIYLabs
Anyone tried making DIY headphones?
Head-fi has a huge thread on DIY electrostatic headphones. The tooling is pretty expensive, but you can get set up for less than 1K. After that you can pretty much make electrostatic drives for 20 bucks a piece and experiment till your hearts content.
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